EGR device having rotary valve

Patent metadata

Field	Value
Publication number	US-9771902-B2
Application number	US-201414561344-A
Country	US
Kind code	B2
Filing date	Dec 5, 2014
Priority date	Dec 5, 2014
Publication date	Sep 26, 2017
Grant date	Sep 26, 2017

Abstract

An EGR device includes a housing having an outer pipe and an inner pipe. The inner pipe is accommodated in the outer pipe to define an annular passage externally with the outer pipe. The inner pipe defines an inner passage internally. The inner pipe has pipe through holes. A rotary valve is accommodated in the inner pipe. The rotary valve has valve through holes. The rotary valve is rotatable to communicate the annular passage with the inner passage through the valve through holes and the pipe through holes. The rotary valve is rotatable to block the inner passage from the annular passage.

First claim

What is claimed is:

1. An EGR device comprising:
a housing having an outer pipe and an inner pipe, the inner pipe accommodated in the outer pipe to define an annular passage externally with the outer pipe, the inner pipe defining an inner passage internally, the inner pipe having a plurality of pipe through holes; and
a rotary valve accommodated in the inner pipe, the rotary valve having a plurality of valve through holes, wherein
the rotary valve is rotatable
to communicate the annular passage with the inner passage through the valve through holes and the pipe through holes and
to block the inner passage from the annular passage, at least one of the valve through holes overlaps with at least one of the pipe through holes to form an overlapped area therebetween to communicate the annular passage with the inner passage therethrough, and

the overlapped area increases in size as the rotary valve rotates in an opening direction.

2. The EGR device according to claim 1 , wherein
the rotary valve is in a tubular shape and has a valve tubular wall,
the valve through holes extend radially through the valve tubular wall,
the inner pipe is in a tubular shape and has a pipe tubular wall, and
the pipe through holes extend radially through the pipe tubular wall.

3. The EGR device according to claim 2 , wherein
the rotary valve is located radially inside the inner pipe, and
the rotary valve is coaxial with the inner pipe.

4. The EGR device according to claim 1 , wherein
the housing further has an air inlet and an outlet, the air inlet located on an upstream side of the inner pipe, the outlet located on a downstream side of the inner pipe,
the air inlet has an inner periphery in a tapered shape and reduces in inner diameter from an upstream toward the inner pipe,
the outlet has an inner periphery in a tapered shape and increases in inner diameter from the inner pipe to a downstream, and
the air inlet, the inner pipe, and the outlet form a throttle to reduce a passage at the inner pipe.

5. The EGR device according to claim 1 , wherein
at least one of the pipe through holes is in a circular shape, and
at least one of the valve through holes is in a circular shape.

6. The EGR device according to claim 1 , wherein the inner pipe is offset from the outer pipe.

7. An EGR device comprising:
a housing having an outer pipe and an inner pipe, the inner pipe accommodated in the outer pipe to define an annular passage externally with the outer pipe, the inner pipe defining an inner passage internally, the inner pipe having a plurality of pipe through holes; and
a rotary valve accommodated in the inner pipe, the rotary valve having a plurality of valve through holes, wherein
the rotary valve is rotatable
to communicate the annular passage with the inner passage through the valve through holes and the pipe through holes and
to block the inner passage from the annular passage, wherein

the valve through holes overlap entirely with the pipe through holes when the rotary valve is at a full open position, and
the valve through holes overlap entirely with an inner periphery of the inner pipe when the rotary valve is at a full open position.

8. The EGR device according to claim 7 , wherein
the valve through holes overlap partially with the pipe through holes and partially with the inner periphery of the inner pipe when the rotary valve is at an intermediate position between the full open position and the full open position.

9. The EGR device according to claim 8 , wherein
the rotary valve is rotatable in an opening direction from the full close position through the intermediate portion to the full open position, and
the rotary valve is rotatable in a closing direction from the full open position through the intermediate portion to the full close position.

10. An EGR device comprising:
a housing having an outer pipe and an inner pipe, the inner pipe accommodated in the outer pipe to define an annular passage externally with the outer pipe, the inner pipe defining an inner passage internally, the inner pipe having a plurality of pipe through holes; and
a rotary valve accommodated in the inner pipe, the rotary valve having a plurality of valve through holes, wherein
the rotary valve is rotatable
to communicate the annular passage with the inner passage through the valve through holes and the pipe through holes and
to block the inner passage from the annular passage, wherein

at least one of the pipe through holes is in a circular shape, and
at least one of the valve through holes is in a V-notch shape including a triangular portion and a hemispheric portion.

11. An EGR device comprising:
a housing having an outer pipe and an inner pipe, the inner pipe accommodated in the outer pipe to define an annular passage externally with the outer pipe, the inner pipe defining an inner passage internally, the inner pipe having a plurality of pipe through holes; and
a rotary valve accommodated in the inner pipe, the rotary valve having a plurality of valve through holes, wherein
the rotary valve is rotatable
to communicate the annular passage with the inner passage through the valve through holes and the pipe through holes and
to block the inner passage from the annular passage, wherein at least one of the valve through holes is equipped with a throat portion being in a conical shape and extending radially inward into the inner passage.

12. An EGR device comprising:
a housing having an outer pipe and an inner pipe, the inner pipe accommodated in the outer pipe to define an annular passage externally with the outer pipe, the inner pipe defining an inner passage internally, the inner pipe having a plurality of pipe through holes; and
a rotary valve accommodated in the inner pipe, the rotary valve having a plurality of valve through holes, wherein
the rotary valve is rotatable
to communicate the annular passage with the inner passage through the valve through holes and the pipe through holes and
to block the inner passage from the annular passage, wherein

the valve through holes is equipped with a plurality of throat portions respectively to form a circular array coaxial with the inner pipe, and
each of the throat portions is in a conical shape and extending radially inward into the inner passage.

13. An EGR device comprising:
a housing having an outer pipe and an inner pipe, the inner pipe accommodated in the outer pipe to define an annular passage externally with the outer pipe, the inner pipe defining an inner passage internally, the inner pipe having a plurality of pipe through holes; and
a rotary valve accommodated in the inner pipe, the rotary valve having a plurality of valve through holes, wherein
rotary valve is rotatable
to communicate the annular passage with the inner passage through the valve through holes and the pipe through holes and
to block the inner passage from the annular passage, wherein at least one baffle extending on a radially inside of an inner periphery of the inner pipe, wherein

the at least one baffle is configured to be opposed to at least one of the valve through holes.

14. The EGR device according to claim 13 , wherein the at least one baffle and at least one of the pipe through holes have a common center axis.

15. The EGR device according to claim 13 , wherein
at least one of the valve through holes is configured to overlap with at least one of the pipe through holes to form an overlapped area therebetween to communicate the annular passage with the inner passage,
the overlapped area increases in size as the rotary valve rotates in the opening direc

Assignees

• Denso Int America Inc
• Denso Corp

Inventors

• Polcyn Nicholas
• Logan Jonathan
• Smolarek Dallas

Classifications

• F02M26/70 Primary

  Flap valves; Rotary valves; Sliding valves; Resilient valves · CPC title

• F02M26/06

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• F02M26/19

  Means for improving the mixing of air and recirculated exhaust gases, e.g. venturis or multiple openings to the intake system · CPC title

• F02M26/05

  High pressure loops, i.e. wherein recirculated exhaust gas is taken out from the exhaust system upstream of the turbine and reintroduced into the intake system downstream of the compressor · CPC title