Cement blends including inert microparticles

Patent metadata

Field	Value
Publication number	US-9771772-B2
Application number	US-201314891087-A
Country	US
Kind code	B2
Filing date	Sep 20, 2013
Priority date	Sep 20, 2013
Publication date	Sep 26, 2017
Grant date	Sep 26, 2017

Abstract

Methods may comprise providing a cement dry blend comprising a plurality of cement particles and a plurality of inert microparticles, wherein the inert microparticles have an average diameter at least about 3 times smaller than that of the average diameter of the cement particles; mixing water, a set retarding additive, and the cement dry blend to yield a cement slurry; storing the cement slurry; mixing a cement set accelerator into the cement slurry; introducing the cement slurry into a wellbore penetrating a subterranean formation; and allowing the cement slurry to set at a location within the wellbore, the subterranean formation, or both.

First claim

The invention claimed is:

1. A method comprising:
providing a cement dry blend consisting of a plurality of cement particles and a plurality of inert microparticles, wherein the inert microparticles have an average diameter at least about 3 times smaller than the average diameter of the cement particles and the inert microparticles are selected from the group consisting of manganese oxide, titanium dioxide, iron oxide, barium sulfate, polytetrafluoroethylene, and any combination thereof, wherein the average diameter of the inert microparticles is from about 10 nm to about 20 microns;
mixing water, a set retarding additive, and the cement dry blend to yield a cement slurry consisting of the water, the set retarding additive, the plurality of cement particles, and the plurality of inert microparticles;
storing the cement slurry;
mixing a cement set accelerator into the cement slurry;
introducing the cement slurry into a wellbore penetrating a subterranean formation; and
allowing the cement slurry to set at a location within the wellbore, the subterranean formation, or both.

2. The method of claim 1 , wherein the inert microparticles are present in the cement dry blend in an amount of about 0.5% to about 10% by weight of the cement particles.

3. The method of claim 1 , wherein the average diameter of the inert microparticles is from about 10 nm to about 5 microns.

4. The method of claim 1 , wherein the cement slurry includes the water in an amount from about 30% to about 150% by weight of the cement particles.

5. The method of claim 1 , wherein the cement slurry includes the water in an amount from about 30% to about 80% by weight of the cement particles.

6. The method of claim 1 , wherein the storing is for a time greater than about 1 day.

7. The method of claim 1 , wherein after the storing, the cement slurry has an apparent viscosity measured at a shear rate of 25 s −1 of less than 1,500 cP.

8. The method of claim 1 , wherein the location is an annulus between the wellbore and a tubular disposed within the wellbore.

9. The method of claim 1 , wherein the location is a microannulus between a tubular and a cement sheath disposed in the wellbore.

10. The method of claim 1 , wherein the location is a microannulus between the subterranean formation and a cement sheath disposed in the wellbore.

11. The method of claim 1 , wherein the location is a gravel pack disposed within a portion of the wellbore.

12. The method of claim 1 , wherein the location is a permeable portion of the subterranean formation.

13. The method of claim 1 , wherein the location is a portion of the wellbore or a tubular disposed therein, and a proximal portion of the subterranean formation such that the cement slurry sets to form a cement plug.

14. A method comprising:
providing a cement dry blend consisting of a plurality of cement particles and a plurality of inert microparticles, wherein the inert microparticles have an average diameter at least about 3 times smaller than the average diameter of the cement particles and the inert microparticles are selected from the group consisting of manganese oxide, titanium dioxide, iron oxide, barium sulfate, polytetrafluoroethylene, and any combination thereof, and wherein the average diameter of the inert microparticles is from about 10 nm to about 20 microns;
mixing water, a set retarding additive, and the cement dry blend to yield a cement slurry consisting of the water, the set retarding additive, the plurality of cement particles, and the plurality of inert microparticles;
storing the cement slurry for a time greater than about 1 day;
mixing a cement set accelerator into the cement slurry, wherein the cement slurry has an apparent viscosity measured at a shear rate of 25 s −1 of less than 1,500 cP;
introducing the cement slurry into a wellbore penetrating a subterranean formation; and
allowing the cement slurry to set at a location within the wellbore, the subterranean formation, or both.

15. The method of claim 14 , wherein the inert microparticles are present in the cement dry blend in an amount of about 0.5% to about 10% by weight of the cement particles.

16. The method of claim 14 , wherein the cement slurry includes the water in an amount from about 30% to about 80% by weight of the cement particles.

17. A method comprising:
providing a cement dry blend consisting of a plurality of cement particles, a plurality of inert microparticles in an amount of about 0.5% to 10% by weight of the cement particles, and a basic material in an amount of about 1% to about 40% by weight of the cement particles, wherein the basic material is selected from the group consisting of sodium hydroxide, sodium bicarbonate, sodium carbonate, lime, and combinations thereof, and wherein the inert microparticles have an average diameter at least about 3 times smaller than the average diameter of the cement particles;
mixing water, a set retarding additive, and the cement dry blend to yield a cement slurry consisting of the water, the set retarding additive, the plurality of cement particles, the plurality of inert microparticles, and the basic material;
storing the cement slurry;
then, mixing a cement set accelerator into the cement slurry to yield an activated cement slurry such that the activated cement slurry consists of the water, the set retarding additive, the plurality of cement particles, the plurality of inert microparticles, the basic material, and the cement set accelerator;
introducing the activated cement slurry into a wellbore penetrating a subterranean formation; and
allowing the activated cement slurry to set at a location within the wellbore, the subterranean formation, or both.

Assignees

• Halliburton Energy Services Inc

Inventors

• Brothers Lance E
• Morgan Ronnie Glen
• Otieno Pauline Akinyi
• Boul Peter James
• Agapiou Kyriacos
• Pisklak Thomas J

Classifications

• C04B28/02

  containing hydraulic cements other than calcium sulfates · CPC title

• C04B20/008

  Micro- or nanosized fillers, e.g. micronised fillers with particle size smaller than that of the hydraulic binder (colloidal silica C04B14/062 ; silica fume C04B18/146) · CPC title

• C04B18/22

  Rubber {, e.g. ground waste tires} · CPC title

• E21B33/13 Primary

  Methods or devices for cementing, for plugging holes, crevices or the like · CPC title

• C04B38/10

  by using foaming agents (C04B38/02 takes precedence){or by using mechanical means, e.g. adding preformed foam} · CPC title