Solid particle, solid lubricant, and metal member

Patent metadata

Field	Value
Publication number	US-9771539-B2
Application number	US-201414762851-A
Country	US
Kind code	B2
Filing date	Feb 6, 2014
Priority date	Feb 6, 2013
Publication date	Sep 26, 2017
Grant date	Sep 26, 2017

Abstract

The present invention aims to provide solid particles with improved lubrication, a solid lubricant including the solid particles, and a metal member including, on the surface thereof, the solid particles or the solid lubricant. The solid particles of the present invention include base particles and carbon fluoride particles attached to surfaces of the base particles.

First claim

The invention claimed is:

1. Solid particles, comprising:
base particles, and
carbon fluoride particles attached to surfaces of the base particles,
wherein the carbon fluoride particles are attached to and form a composite with the base particles by mechanochemical processing,
an average particle size of the base particles in the solid particles is 1 to 80 μm,
an average particle size of the carbon fluoride particles in the solid particles is 0.01 to 40 μm, and
the base particles comprise molybdenum disulfide.

2. The solid particles according to claim 1 ,
wherein the carbon fluoride particles and the base particles give a ratio by mass of 60/40 to 1/99.

3. A solid lubricant, comprising:
the solid particles according to claim 1 , and
a material different than the solid particles.

4. A metal member comprising, on a surface thereof, the solid particles according to claim 1 .

5. A metal member comprising, on a surface thereof, the solid lubricant according to claim 3 .

6. The solid particles according to claim 1 , wherein the average particle size of the base particles in the solid particles is 2 to 50 μm.

7. The solid particles according to claim 1 , wherein the average particle size of the carbon fluoride particles in the solid particles is 0.1 to 20 μm.

8. The solid particles according to claim 1 , wherein the average particle size of the solid particles is 1.01 to 100 μm.

9. The solid particles according to claim 1 , wherein the mechanochemical processing is a process of compositing the carbon fluoride particles and base particles by applying at least one force selected from a compression force, a shearing force, a frictional force and a stretching force.

10. The solid lubricant of claim 3 , wherein the material different than the solid particles comprises at least one selected from the group consisting of a plastic, a grease and an adhesive.

11. The solid particles according to claim 1 , wherein the average particle size of the base particles in the solid particles is 3 to 50 μm.

12. The solid particles according to claim 1 , wherein the average particle size of the base particles in the solid particles is 7 to 50 μm.

13. The solid particles according to claim 1 , wherein the average particle size of the base particles in the solid particles is 15 to 50 μm.

14. The solid particles according to claim 1 , wherein the average particle size of the base particles in the solid particles is 25 to 50 μm.

15. The solid particles according to claim 1 , wherein the average particle size of the carbon fluoride particles in the solid particles is less than the average particle size of the base particles in the solid particles.

16. The solid particles according to claim 6 , wherein the average particle size of the carbon fluoride particles in the solid particles is less than the average particle size of the base particles in the solid particles.

17. The solid particles according to claim 11 , wherein the average particle size of the carbon fluoride particles in the solid particles is less than the average particle size of the base particles in the solid particles.

18. The solid particles according to claim 12 , wherein the average particle size of the carbon fluoride particles in the solid particles is less than the average particle size of the base particles in the solid particles.

19. The solid particles according to claim 13 , wherein the average particle size of the carbon fluoride particles in the solid particles is less than the average particle size of the base particles in the solid particles.

20. The solid particles according to claim 1 , wherein the average particle size of the carbon fluoride particles in the solid particles is 0.2 to 3 μm.

Assignees

• Daikin Ind Ltd

Inventors

• Koh Meiten
• SHIGENAI Fumiko
• Isogai Tomohiro

Classifications

• C10M2201/0623

  used as base material · CPC title

• C10M2201/1053

  used as base material · CPC title

• C10N2020/061

  Coated particles · CPC title

• F16C33/6696

  with solids as lubricant, e.g. dry coatings, powder · CPC title

• C10M103/00

  Lubricating compositions characterised by the base-material being an inorganic material (containing more than 10% water C10M173/00) · CPC title