Rubber polymer and method of preparing the same

Patent metadata

Field	Value
Publication number	US-9771470-B2
Application number	US-201414764559-A
Country	US
Kind code	B2
Filing date	Apr 30, 2014
Priority date	May 3, 2013
Publication date	Sep 26, 2017
Grant date	Sep 26, 2017

Abstract

Disclosed are a rubber latex and a method of preparing the same. The rubber latex comprises a diene based rubber polymer core and a multilayer shell structure wherein an aromatic or non-aromatic polymer having an unsaturated double bond and a diene based polymer are alternatively laminated on the core. When a rubber reinforced graft copolymer is prepared through emulsion polymerization of the rubber latex, a product having excellent impact resistance and colorability may be provided.

First claim

What is claimed is:

1. A rubber polymer, comprising:
a core comprising a diene based first monomer; and
a shell structure coupled to the core, the shell structure including a first shell layer and a second shell layer, the first shell layer including a non-diene based second monomer, the second shell layer including a diene-based third monomer,
wherein the second shell layer is an outermost layer of the shell structure, and
wherein an amount of each layer that is in the shell structure and that includes a diene-based monomer is 15 to 25 wt %, based on 100 wt % of the rubber polymer.

2. The rubber polymer according to claim 1 , wherein the shell structure includes 4 to 10 layers.

3. The rubber polymer according to claim 1 , wherein refractive index difference between the core and each of the first and second shell layers is 0.02 or less.

4. The rubber polymer according to claim 1 , wherein an amount of the first shell layer is 5 to 15 wt %, based on 100 wt % of the rubber polymer.

5. The rubber polymer according to claim 1 , wherein the shell structure comprises at least one non-diene based polymer layer alternately laminated with at least one diene based polymer layer.

6. The rubber polymer according to claim 1 , wherein 40 to 70 wt % of the rubber polymer is the core and 30 to 60 wt % of the rubber polymer is the shell structure, based on 100 wt % of the rubber polymer.

7. The rubber polymer according to claim 1 , wherein the core comprises 30 to 50 wt % of the first monomer and 10 to 20 wt % of a fourth monomer, based on 100 wt % of the rubber polymer, the fourth monomer being a vinyl aromatic monomer.

8. The rubber polymer according to claim 1 , wherein the shell structure comprises 10/N 1 to 20/N 1 wt % of a non-diene based monomer, and
wherein N 1 is a number of non-diene based polymer layers in the shell structure based on 100 wt % of the rubber polymer.

9. The rubber polymer according to claim 1 , wherein the shell structure comprises 20/N 2 to 40/N 2 wt % of a diene based monomer, and
wherein N 2 a number of diene based polymer layers in the shell structure based on 100 wt % of the rubber polymer.

10. A method of preparing the rubber polymer of claim 1 , the method comprising:
(a) polymerizing a core polymer or a core-shell copolymer; and
(b) forming an outermost shell layer by polymerizing the diene based third monomer in the presence of the core polymer or the core-shell copolymer, the outermost shell layer being the second shell layer.

11. The method according to claim 10 , wherein the outermost shell layer is formed by adding the third monomer for polymerization.

12. The method according to claim 10 , wherein, the outermost shell layer is formed using a hydrophilic initiator.

13. The method according to claim 10 , further comprising:
(1) preparing the core polymer;
(2) preparing the first shell layer by adding the non-diene based second monomer to the core polymer; and
(3) preparing the second shell layer by adding the diene based third monomer.

14. The method according to claim 10 , further comprising:
(1) preparing the core polymer;
(2) preparing the first shell layer by adding the non-diene based second monomer to the core polymer;
(3) preparing a third shell layer by adding the diene based third monomer;
(4) preparing a fourth shell layer by further adding the non-diene based second monomer; and
(5) preparing the second shell layer by further adding the diene based third monomer.

15. An ABS resin prepared by graft polymerizing the rubber polymer of claim 1 , a vinyl aromatic monomer, and a vinyl cyan-based monomer.

16. A rubber polymer, comprising:
a core comprising a diene-based first monomer, the first monomer being a diene-based monomer; and
a shell structure coupled to the core, the shell structure including a first shell layer and a second shell layer, the first shell layer including a non-diene based second monomer, the second shell layer including a diene-based third monomer,
wherein the second shell layer is an outermost layer of the shell structure, and
wherein an amount of each layer that is in the shell structure and that includes a non-diene-based monomer is 5 to 15 wt %, based on 100 wt % of the rubber polymer.

17. A rubber polymer, comprising:
a core comprising a diene-based first monomer; and
a shell structure coupled to the core, the shell structure including a first shell layer and a second shell layer, the first shell layer including a non-diene based second monomer, the second shell layer including a diene-based third monomer,
wherein the second shell layer is an outermost layer of the shell structure,
wherein the shell structure comprises a plurality of third layers including the non-diene based second monomer, the first layer being one of the plurality of third layers, and
wherein the shell structure comprises 10/N 1 to 20/N 1 wt % of each of the third layers, N 1 being a number of the plurality of third layers, based on 100 wt % of the rubber polymer.

Assignees

• Lg Chemical Ltd

Inventors

• Chai Ju Byung
• Jung Yu Sung
• Park Eun Seon
• Jeon Tae Young
• Lee Jin Ho

Classifications

• C08L2205/03

  containing three or more polymers in a blend · CPC title

• C08F279/04 Primary

  Vinyl aromatic monomers and nitriles as the only monomers · CPC title

• C08F285/00

  Macromolecular compounds obtained by polymerising monomers on to preformed graft polymers · CPC title

• C08L55/02

  ABS [Acrylonitrile-Butadiene-Styrene] polymers · CPC title

• C08L2207/53

  Core-shell polymer · CPC title