Reactor comprising a plasma source and a catalyst comprising a mesoporous support material for the preparation of ethene from methane

Patent metadata

Field	Value
Publication number	US-9770700-B2
Application number	US-201414913035-A
Country	US
Kind code	B2
Filing date	Aug 20, 2014
Priority date	Aug 23, 2013
Publication date	Sep 26, 2017
Grant date	Sep 26, 2017

Abstract

The invention relates to a reactor comprising a plasma source and a catalyst comprising a mesoporous support. The invention also relates to a process comprising feeding methane to said reactor in order to obtain one or more of ethene, hydrogen and carbon as well as downstream products derived from ethene thus obtained. The invention relates to a reactor comprising as reactor parts: a. a housing and in said housing; b. a plasma source; and c. a catalyst, wherein said catalyst comprises as catalyst parts: i) a mesoporous support; ii) a metal selected from the group Pd, Ni, Ag or at least two thereof, wherein the metal is carried by said mesoporous support; wherein at least a part of said plasma source is located in said housing upstream of said catalyst.

First claim

What is claimed is:

1. A reactor comprising as reactor parts:
a housing; and in said housing;
a plasma source; and
a catalyst, wherein said catalyst comprises as catalyst parts:
a mesoporous support;
a metal comprising Pd, wherein the metal is carried by said mesoporous support;

wherein at least a part of said plasma source is located in said housing upstream of said catalyst,
wherein the Pd is supported on SBA-15, SBA-16, MCM-48, MCM-41, or a combination of at least two thereof.

2. The reactor according to claim 1 , wherein the mesoporous support is SBA-15.

3. The reactor according to claim 1 , wherein the reactor comprises a reactor entrance and a reactor exit, and wherein said plasma source is located near said reactor entrance and said catalyst is located near said reactor exit.

4. The reactor according to claim 1 , wherein the mesoporous support has a d 50 value for pore diameter of about 2 to about 50 nm.

5. The reactor according to claim 1 , wherein the mesoporous support has a surface area to mass ratio of about 10 to about 1500 m 2 /g.

6. The reactor according to claim 1 , wherein there is at least partial spatial overlap of the plasma source and the catalyst.

7. The reactor according to claim 1 , wherein there is no spatial overlap of the plasma source and the catalyst.

8. A process for the preparation of a product selected from ethene hydrogen or both comprising:
feeding methane into a reactor according to claim 1 ; and
reacting the methane to furnish the product in the reactor.

9. The process according to claim 8 , wherein methane is fed to the reactor mixed with a carrier gas selected from N 2 , Ar, He, or a combination of at least two thereof.

10. The process according to claim 8 , wherein at least one of the following conditions is satisfied:
a. the maximum temperature within the reactor is about 0 to about 200° C.;
b. the partial pressure of methane fed to the reactor is about 0.5 to about 2 atm;
c. the power density of the plasma source output, expressed as the power of the plasma source divided by the flow rate of the methane, is about 0.1 to about 30 kJ/g;
d. the partial pressure of the carrier gas is about 0.1 to about 10 atm.

11. A process for the preparation of a downstream product comprising:
preparation of ethene by a process according to claim 8 ; and
reaction of the ethene to form the downstream product.

12. The process according to claim 8 , wherein the downstream product is a polymer.

13. The process according to claim 8 , wherein the downstream product is a polythene.

14. The process according to claim 8 , wherein the downstream product is converted into a shaped body.

Assignees

• Saudi Basic Ind Corp

Inventors

• Iliyas Abduljelil
• Abdelghani Mohamed Sabri

Classifications

• B01J19/088 Primary

  giving rise to electric discharges (for heating purposes H05B7/00; for the production of ozone C01B13/11, H01T19/00) · CPC title

• B01J2219/0894

  Processes carried out in the presence of a plasma · CPC title

• B01J2219/0875

  Gas · CPC title

• B01J2219/0896

  Cold plasma · CPC title

• C01B2203/1082

  Composition of support materials · CPC title