Battery pack, and method for controlling the same

Patent metadata

Field	Value
Publication number	US-9768625-B2
Application number	US-201514753602-A
Country	US
Kind code	B2
Filing date	Jun 29, 2015
Priority date	Jul 4, 2014
Publication date	Sep 19, 2017
Grant date	Sep 19, 2017

Abstract

A battery pack in one aspect of the present disclosure comprises: a plurality of battery blocks, a plurality of conduction/interruption units, and a control unit. The control unit selects one battery block to be electrically connected to an external device from among the plurality of battery blocks, on the basis of detection results obtained from a state detection unit, and sets the conduction/interruption unit corresponding to the selected battery block to a conducting state.

First claim

What is claimed is:

1. A battery pack, comprising:
a plurality of battery blocks, each comprising a battery;
a plurality of conduction/interruption units, each corresponding to one of the plurality of battery blocks, being configured to be selectively settable to one of a conducting state and an interrupted state, being provided between an external device to be connected to the battery pack and the corresponding battery block, and being serially connected to the corresponding battery block but not being serially connected to all of at least one remaining battery block of the plurality of battery blocks; and
a control unit configured to select one battery block to be electrically connected to the external device from among the plurality of battery blocks on the basis of detection results obtained from a state detection unit, and to set the conduction/interruption unit corresponding to the selected battery block to the conducting state, the state detection unit being configured to detect a state of each of the plurality of battery blocks.

2. The battery pack according to claim 1 ,
wherein the control unit is further configured such that, when a difference between a remaining electric energy of the selected battery block and a remaining electric energy of at least one other battery block of the plurality of battery blocks becomes equal to or more than a specified value, after the external device and the selected battery block are electrically connected, the control unit sets the conduction/interruption unit corresponding to the selected battery block to the interrupted state and sets the conduction/interruption unit corresponding to the at least one other battery block to the conducting state.

3. The battery pack according to claim 2 ,
wherein the control unit is further configured to, when setting the conduction/interruption unit corresponding to the at least one other battery block to the conducting state, prohibit the conduction/interruption unit corresponding to the at least one other battery block from being set to the conducting state unless one of charging and discharging of the at least one other battery block is possible.

4. The battery pack according to claim 2 ,
wherein the control unit is further configured to, when setting the conduction/interruption unit corresponding to the at least one other battery block to the conducting state, set the conduction/interruption unit corresponding to the at least one other battery block to the conducting state while keeping the conduction/interruption unit corresponding to the selected battery block set to the conducting state, and to subsequently set the conduction/interruption unit corresponding to the selected battery block to the interrupted state.

5. The battery pack according to claim 2 ,
wherein the control unit is further configured to estimate a no-load voltage of the selected battery block on the basis of an output voltage and a discharge current of the selected battery block, and to set the conduction/interruption unit corresponding to the selected battery block to the interrupted state and set the conduction/interruption unit corresponding to the at least one other battery block to the conducting state, when the estimated no-load voltage is lower than a no-load voltage of the at least one other battery block.

6. The battery pack according to claim 2 ,
wherein the control unit is further configured to prohibit the conduction/interruption unit corresponding to the at least one other battery block from being set to the conducting state when a current value of a discharge current from the battery pack to the external device and a variation of an output voltage from the battery pack to the external device are equal to or greater than respective thresholds.

7. The battery pack according to claim 2 , further comprising:
a load state monitoring unit comprising a plurality of overload counters, each corresponding to one of the plurality of battery blocks, and being configured to monitor a load state of each of the plurality of battery blocks by incrementing each of the plurality of overload counters according to a discharge current flowing from each of the plurality of battery blocks,
wherein the control unit is further configured to, when the overload counter corresponding to the selected battery block has reached an overload count value, prohibit the conduction/interruption unit corresponding to the selected battery block from being set to the conducting state, the overload count value indicating an overload state of the corresponding battery block.

8. The battery pack according to claim 7 , wherein the control unit is further configured to, when the overload counter corresponding to the selected battery block has reached the overload count value, set the conduction/interruption unit corresponding to the selected battery block to the interrupted state and set the conduction/interruption unit corresponding to the at least one other battery block to the conducting state, if the overload counter corresponding to the at least one other battery block indicates a discharge enabling count value, the discharge enabling count value representing that the corresponding battery block is dischargeable.

9. The battery pack according to claim 1 , further comprising:
a plurality of sets of a rectifier element and a switching element parallelly connected to each other, each set corresponding to one of the plurality of the conduction/interruption units, each rectifier element being provided serially with respect to the corresponding conduction/interruption unit such that a direction of a discharge current to the external device is a forward direction of the rectifier element, and each switching element being configured to be selectively settable to one of a conducting state and an interrupted state; and
a plurality of discharge detection units, each corresponding to one of the plurality of sets and being configured to set the switching element of the corresponding set to the conducting state when the discharge current flows through the rectifier element of the corresponding set.

10. The battery pack according to claim 1 , wherein the external device comprises one of a charger and an electric working machine.

11. The battery pack according to claim 1 ,
wherein the external device comprises a charger configured to supply a first direct current to the battery pack, and
wherein the battery pack further comprises a DC/DC converter configured to convert the first direct current to a second direct current that is required to charge the battery in each of the plurality of battery blocks.

12. The battery pack according to claim 11 , further comprising a common path interruption unit configured to interrupt a common current path, the common current path being configured such that currents flowing from the DC/DC converter to the respective plurality of battery blocks commonly flow therethrough and being provided between the DC/DC converter and the plurality of battery blocks.

13. The battery pack according to claim 11 , further comprising a circuit board on which the plurality of battery blocks, the plurality of conduction/interruption units, the control unit, and the DC/DC converter are mounted.

14. A method for controlling a battery pack provided with a plurality of battery blocks, the method comprising:
providing a plurality of conduction/interruption units, each corresponding to one of the plurality of battery blocks, being configured to be selectively settable to one of a conducting state and an interrupted state, being provided between an external device to be connected to the battery pack and the corre

Assignees

• Makita Corp

Inventors

• Sakakibara Kazuyuki

Classifications

• H02J7/65

  against overtemperature · CPC title

• H02J7/64

  against overvoltage · CPC title

• H02J7/63

  against overdischarge · CPC title

• H02J7/50

  acting upon multiple batteries simultaneously or sequentially · CPC title

• H02J7/56 Primary

  Active balancing, e.g. using capacitor-based, inductor-based or DC-DC converters · CPC title