Hydrogen oxidation and generation over carbon films

Patent metadata

Field	Value
Publication number	US-9768460-B2
Application number	US-201113994906-A
Country	US
Kind code	B2
Filing date	Dec 16, 2011
Priority date	Dec 17, 2010
Publication date	Sep 19, 2017
Grant date	Sep 19, 2017

Abstract

An electrode comprises an acid treated, cathodically cycled carbon-comprising film or body. The carbon consists of single walled nanotubes (SWNTs), pyrolytic graphite, microcrystalline graphitic, any carbon that consists of more than 99% sp 2 hybridized carbons, or any combination thereof. The electrode can be used in an electrochemical device functioning as an electrolyzer for evolution of hydrogen or as a fuel cell for oxidation of hydrogen. The electrochemical device can be coupled as a secondary energy generator into a system with a primary energy generator that naturally undergoes generation fluctuations. During periods of high energy output, the primary source can power the electrochemical device to store energy as hydrogen, which can be consumed to generate electricity as the secondary source during low energy output by the primary source. Solar cells, wind turbines and water turbines can act as the primary energy source.

First claim

We claim:

1. An electrode for an electrochemical cell, comprising a carbon-comprising body, wherein at least a portion of the carbon material of the carbon-comprising body consists of more than 99% sp 2 hybridized carbons and wherein the carbon material has undergone a plurality of low voltage cathodic cycles in the presence of an acid to form an electrode configured to perform a hydrogen evolution reaction (HER) and a hydrogen oxidation reaction (HOR).

2. The electrode of claim 1 , wherein the carbon material comprises single walled carbon nanotubes (SWNTs), double walled carbon nanotubes (DWNTs), multiwalled carbon nanotubes (MWNTs), graphene, pyrolytic graphite, microcrystalline graphite, or any combination thereof.

3. The electrode of claim 1 , further comprising a porous membrane, wherein the porous membrane supports the carbon-comprising body, wherein the body is a carbon-comprising film.

4. The electrode of claim 3 , wherein the membrane comprises polytetrafluoroethylene (PTFE), polyvinylidene fluoride (PVDF), polyethylene, polypropylene, polyester, polyamide, or porous carbon paper.

5. The electrode of claim 3 , wherein the carbon-comprising film has a thickness of 20 nm to 100 μm.

6. The electrode of claim 3 , wherein the carbon-comprising film is a SWNT film that has been treated by an acid solution for a sufficient period of time to achieve a current density having a magnitude of at least −15 mA/cm 2 at −0.4V in a hydrogen evolution reaction (HER) with no overpotential when in contact with a 1 M H 2 SO 4 solution for a film having a thickness of 1.5 μm and a mass per unit area of 0.106 mg/cm 2 .

7. The electrode of claim 1 , further comprising a metal contact to the carbon-comprising body.

8. The electrode of claim 1 , wherein the onset overpotential is less than 10 mV where an electrolyte solution is pH=1 and less than 70 mV where the electrolyte solution is pH=7.

9. An electrochemical device, comprising at least one electrode according to claim 1 , wherein a hydrogen evolution reaction (HER) or a hydrogen oxidation reaction (HOR) can be performed, wherein the device functions as an electrolyser or a hydrogen fuel cell.

10. An electrical energy generation system comprising:
at least one primary energy generator comprising a fuel free natural renewable energy generator; and
at least one secondary energy generator comprising one or more electrochemical devices according to claim 9 , wherein the secondary energy generator is coupled to the primary energy generator, wherein the secondary energy generator functions as an electrolyser to form hydrogen on demand when powered by the primary energy generator and wherein the secondary energy generator functions as a hydrogen fuel cell to generate electricity on demand.

11. The system of claim 10 , wherein the primary energy generator comprises a solar cell, wind turbine, or water turbine.

12. The electrode of claim 1 , wherein the electrode is an anode.

13. An electrode for an electrochemical cell, comprising a carbon-comprising body, wherein at least a portion of the carbon material of the carbon-comprising body consists of more than 99% sp 2 hybridized carbons and wherein the carbon material has undergone a plurality of low voltage cathodic cycles in the presence of an acid to form an electrode configured to perform a hydrogen evolution reaction (HER) and a hydrogen oxidation reaction (HOR), and
wherein the carbon material comprises single-walled carbon nanotubes (SWNTs), double-walled carbon nanotubes (DWNTs), and/or multiwalled carbon nanotubes (MWNTs).

14. The electrode of claim 1 , wherein the carbon material is an electrocatalyst for HER and/or HOR.

15. The electrode of claim 1 , wherein the electrode does not comprise a metal, non-carbon-containing catalyst.

16. The electrode of claim 1 , wherein the carbon material has been exposed to the acid for at least about 48 hours.

17. The electrode of claim 1 , wherein the electrode has HER and/or HOR activity following exposure to carbon monoxide.

18. The electrode of claim 2 , wherein the carbon material comprises single walled carbon nanotubes (SWNTs), double walled carbon nanotubes (DWNTs), multiwalled carbon nanotubes (MWNTs), or any combination thereof.

19. The electrode of claim 1 , wherein the plurality of low voltage cathodic cycles includes voltage cycling within a range between voltage values that are a fraction of a volt (V).

Assignees

• Rinzler Andrew Gabriel
• Das Rajib Kumar
• Wang Yan
• Cheng hai-ping
• Univ Florida

Inventors

• Rinzler Andrew Gabriel
• Das Rajib Kumar
• Wang Yan
• Cheng hai-ping

Classifications

• Y02B90/14

  Cross-Sectional Technologies · mapped topic

• H01M8/0656 Primary

  by electrochemical means (H01M8/065 takes precedence) · CPC title

• Y02B90/12

  Cross-Sectional Technologies · mapped topic

• H01M8/0239

  Organic resins; Organic polymers · CPC title

• Y02E60/528

  Cross-Sectional Technologies · mapped topic