Fuel cell control method and apparatus through estimation of amount of water

Patent metadata

Field	Value
Publication number	US-9768456-B1
Application number	US-201615191727-A
Country	US
Kind code	B1
Filing date	Jun 24, 2016
Priority date	Mar 15, 2016
Publication date	Sep 19, 2017
Grant date	Sep 19, 2017

Abstract

A fuel cell control method includes calculating an amount of water in a humidifier using a production amount of water at a cathode of a fuel cell, a discharge amount of saturated vapor and a discharge amount of water at an anode, judging whether or not a vehicle is in a driving state using state information of the vehicle, judging humidity of air in the fuel cell stack upon judging that the vehicle is in the driving state, increasing RPM of an air blower and activating the air blower when the amount of water is greater than a first threshold and a second condition is satisfied, if first conditions are satisfied, and activating a heater when the amount of water is greater than a second threshold, if the first conditions are not satisfied.

First claim

What is claimed is:

1. A fuel cell control method, comprising the steps of:
calculating an amount of water in a humidifier using a production amount of water at a cathode of a fuel cell, a discharge amount of saturated vapor, and a discharge amount of water at an anode;
judging humidity of air in a fuel cell stack; and
controlling the amount of water in the humidifier using the humidity of air in the fuel cell stack.

2. The fuel cell control method according to claim 1 , wherein the step of judging the humidity of air in the fuel cell stack includes:
judging whether or not a vehicle is in a driving state using state information of the vehicle; and
judging the humidity of air in the fuel cell stack, upon judging that the vehicle is in the driving state.

3. The fuel cell control method according to claim 2 , wherein the step of controlling the amount of water in the humidifier includes:
if the humidity of air in the fuel cell stack satisfies first conditions, increasing an RPM of an air blower from a first RPM to a second RPM and activating the air blower when the amount of water in the humidifier is greater than a first threshold and at least a second condition is satisfied; and
if the humidity of air in the fuel cell stack does not satisfy the first conditions, activating a heater in the humidifier when the amount of water in the humidifier is greater than a second threshold,
wherein the first RPM varies based on an air Stoichiometric Ratio (SR).

4. The fuel cell control method according to claim 3 , wherein the first condition is satisfied if the humidity of air in the fuel cell stack is higher than a threshold humidity.

5. The fuel cell control method according to claim 3 , wherein the second condition is satisfied if the vehicle is braked.

6. The fuel cell control method according to claim 2 , further comprising the step of:
upon judging that the vehicle is not in the driving state, increasing the RPM of the air blower from the first RPM to the second RPM and activating the air blower when the amount of water in the humidifier is greater than the first threshold.

7. The fuel cell control method according to claim 6 , wherein the step of calculating the amount of water in the humidifier includes:
calculating the discharge amount of saturated vapor using a temperature of the fuel cell stack and a flow rate of discharged air,
wherein the flow rate of discharged air is calculated using the RPM of the air blower and an opening angle of an air pressure adjustment valve.

8. The fuel cell control method according to claim 7 , wherein the step of calculating the amount of water in the humidifier further includes:
calculating an amount of saturated vapor using a map of saturated vapor distribution according to temperatures of the fuel cell stack and flow rates of discharged air; and
calculating the flow rate of discharged air using a map of flow rates of discharged air according to RPMs of the air blower and opening angles of the air pressure adjustment valve.

9. The fuel cell control method according to claim 7 , wherein the step of calculating the amount of water in the humidifier further includes:
calculating the discharge amount of saturated vapor based on a discharged water amount correction factor based on a gradient of the vehicle.

10. The fuel cell control method according to claim 6 , wherein the step of calculating the amount of water in the humidifier includes:
calculating the discharge amount of water at the anode using a number of operations of a drain valve, an operating time of the drain valve, and a discharge pressure.

11. The fuel cell control method according to claim 10 , wherein the step of calculating the discharge amount of water at the anode using the number of operations of the drain valve, the operating time of the drain valve, and the discharge pressure further includes:
calculating the discharge amount of water at the anode using a map of discharge amounts of water at the anode according to the numbers of operations of the drain valve, operating times of the drain valve, and discharge pressures.

12. The fuel cell control method according to claim 1 , wherein the step of calculating the amount of water in the humidifier includes:
calculating the production amount of water at the cathode using a current amount of water in the fuel cell stack and a chemical reaction time in the fuel cell stack.

13. A fuel cell control apparatus, comprising:
a communication unit configured to receive information about a fuel cell stack and state information of a vehicle;
a memory configured to store information received from the communication unit; and
a controller configured to calculate an amount of water in a humidifier using a production amount of water at a cathode of a fuel cell, a discharge amount of saturated vapor and a discharge amount of water at an anode, to judge humidity of air in the fuel cell stack, and to control the amount of water in the humidifier using the humidity of air in the fuel cell stack.

14. The fuel cell control apparatus according to claim 13 , wherein the controller judges the humidity of air in the fuel cell stack if the vehicle is in a driving state, and increases RPM of an air blower from a first RPM to a second RPM and activates the air blower when the amount of water in the humidifier is greater than a first threshold and at least a second condition is satisfied, if the humidity of air in the fuel cell stack satisfies first conditions, or activates a heater in the humidifier when the amount of water in the humidifier is greater than a second threshold, if the humidity of air in the fuel cell stack does not satisfy the first conditions, wherein the first RPM is varied based on an air Stoichiometric Ratio (SR).

15. The fuel cell control apparatus according to claim 13 , wherein the controller judges that the first conditions are satisfied if the humidity of air in the fuel cell stack is higher than a threshold humidity.

16. The fuel cell control apparatus according to claim 13 , wherein the controller judges that the second condition is satisfied if the vehicle is braked.

17. The fuel cell control apparatus according to claim 13 , wherein, if the vehicle is not in the driving state, the controller increases the RPM of the air blower from the first RPM to the second RPM and activates the air blower when the amount of water in the humidifier is greater than the first threshold.

18. The fuel cell control apparatus according to claim 13 , wherein the controller calculates the production amount of water at the cathode using a current amount of the fuel cell stack and a chemical reaction time in the fuel cell stack.

19. The fuel cell control apparatus according to claim 13 , wherein the controller:
calculates the discharge amount of saturated vapor using a temperature of the fuel cell stack and a flow rate of discharged air; and
calculates the flow rate of discharged air using the RPM of the air blower and an opening angle of an air pressure adjustment valve.

20. The fuel cell control apparatus according to claim 13 , wherein the controller calculates the discharge amount of saturated vapor based on a discharged water amount correction factor based on a gradient of the vehicle.

21. The fuel cell control apparatus according to claim 13 , wherein the controller calculates the discharge amount of water at the anode using the number of operations of a drain valve, an operating time of the drain valve, and a discharge pressure.

Assignees

• Hyundai Motor Co Ltd

Inventors

• Shim Jae Young
• Jin Young Pin
• Jeon Kang Sik
• Yang Sung Ho

Classifications

• H01M8/04291

  Arrangements for managing water in solid electrolyte fuel cell systems (H01M8/04119 takes precedence) · CPC title

• H01M2250/20

  Fuel cells in motive systems, e.g. vehicle, ship, plane · CPC title

• H01M8/04156

  with product water removal · CPC title

• H01M8/04126

  Humidifying · CPC title

• H01M8/04522

  of cathode exhausts · CPC title