Cell connector for making electrically conductive contact with a plurality of battery cell terminals, method for producing a cell connector of this kind, and battery module having at least one cell

Patent metadata

Field	Value
Publication number	US-9768432-B2
Application number	US-201414767006-A
Country	US
Kind code	B2
Filing date	Feb 3, 2014
Priority date	Feb 12, 2013
Publication date	Sep 19, 2017
Grant date	Sep 19, 2017

Abstract

A cell connector for making electrically conductive contact with a plurality of battery cell terminals comprises a plurality of sections positioned next to each other including a plurality of first sections composed of an electrically conductive metal material, and at least one second section composed of an electrically insulating plastic. The at least one second section is positioned between a respective two of the plurality of first sections. The present disclosure further relates to a method for producing a cell connector, in which the at least one second section is connected to the at least two first sections by means of a nano-moulding method. The present disclosure furthermore relates to a battery module having a plurality of battery cells with terminals connected by at least one cell connector.

First claim

The invention claimed is:

1. A cell connector for making electrically conductive contact with a plurality of battery cell terminals, comprising:
a plurality of sections positioned next to each other including (i) a plurality of first sections composed of an electrically conductive metal material and including a plurality of nanometer-sized cavities in the metal material, and (ii) at least one second section composed of an electrically insulating plastic, the at least one second section positioned between a respective two of the plurality of first sections, and the plastic of the at least one second section extending into the nanometer-sized cavities formed in the metal material of the plurality of first sections to connect the at least one second section to the respective two of the plurality of first sections by a nano-molding process.

2. The cell connector as claimed in claim 1 , wherein:
at least one of the plurality of first sections is composed of only a first metal material,
at least one further of the plurality of first sections is composed of only a second metal material, and
the first metal material is different from the second metal material.

3. The cell connector as claimed in claim 2 , wherein the at least one of the plurality of first sections is electrically conductively connected to the at least one further of the plurality of first sections by a clinch-joining process.

4. The cell connector as claimed in claim 1 , wherein the cell connector is planar with a substantially rectangular cross section.

5. A method for producing a cell connector comprising:
positioning a plurality of sections of a cell connector next to each other including a plurality of first sections composed of an electrically conductive metal material and including a plurality of nanometer-sized cavities in the metal material, and at least one second section composed of an electrically insulating plastic with the at least one second section between a respective two of the plurality of first sections; and
connecting the at least one second section to the respective two of the plurality of first sections by a nano-molding process such that the plastic of the at least one second section extends into the nanometer-sized cavities formed in the metal material of the plurality of first sections to connect the at least one second section to the respective two of the plurality of first sections by the nano-molding process.

6. The method as claimed in claim 5 , at least one of the plurality of first sections composed of a first electrically conductive metal material and at least one further of the plurality of first sections composed of a second electrically conductive metal material, the method further comprising:
connecting the at least one of the plurality of first sections to the at least one further of the plurality of first sections by a clinch-joining process.

7. A battery module comprising:
a plurality of battery cells, each battery cell of the plurality of battery cells including a first cell terminal electrically conductively connected to an electrode and in electrically conductive contact with the respective battery cell; and
a first cell connector configured to electrically conductively contact the first cell terminal of each battery cell of the plurality of battery cells such that the battery cells of the plurality of battery cells are at least in part electrically connected to each other, the first cell connector including:
a plurality of first cell connector sections positioned next to each other and having a plurality of first sections composed of an electrically conductive metal material and including a plurality of nanometer-sized cavities in the metal material, and
at least one second section composed of an electrically insulating plastic, the at least one second section positioned between a respective two of the plurality of first sections, and the plastic of the at least one second section extending into the nanometer-sized cavities formed in the metal material of the plurality of first sections to connect the at least one second section to the respective two of the plurality of first sections by a nano-molding process.

8. The battery module as claimed in claim 7 , each battery cell of the plurality of battery cells further including a second cell terminal, each battery cell of the plurality of battery cells positioned next to each other such that two rows of cell terminals including a first row of first terminals and a second row of second terminals run parallel to each other, the first cell terminals in the first row connected by the first cell connector and the second cell terminals in the second row connected by a second cell connector, the second cell connector comprising:
a plurality of second cell connector sections positioned next to each other and having a plurality of third sections composed of an electrically conductive metal material and at least one fourth section composed of an electrically insulating plastic, the at least one fourth section positioned between a respective two of the plurality of third sections,
wherein the first cell connector is completely spaced apart from the second cell connector.

9. The method as claimed in claim 5 , further comprising:
pretreating the metal material of the plurality of first sections with a chemical pretreatment to form a plurality of nanometer-sized cavities in the metal material; and
spraying the plastic of the at least one second section between the respective two of the plurality of first sections and into the nanometer-sized cavities to form the at least one second section and to connect the at least one second section to the respective two of the plurality of first sections by the nano-molding process.

Assignees

• Bosch Gmbh Robert
• Samsung Sdi Co Ltd

Inventors

• Fink Holger

Classifications

• B23K26/32 Primary

  taking account of the properties of the material involved · CPC title

• H01M50/526

  having a layered structure · CPC title

• H01M50/524

  Organic material · CPC title

• H01M50/522

  Inorganic material · CPC title

• H01M50/517

  by fixing means, e.g. screws, rivets or bolts · CPC title