Flexible electrode assembly and electrochemical device having the electrode assembly

Patent metadata

Field	Value
Publication number	US-9768421-B2
Application number	US-201514824408-A
Country	US
Kind code	B2
Filing date	Aug 12, 2015
Priority date	Oct 10, 2014
Publication date	Sep 19, 2017
Grant date	Sep 19, 2017

Abstract

An electrode assembly includes an electrode stack structure including a first electrode assembly sheet having flexibility and a second electrode assembly sheet having flexibility, where and the first and second electrode assemblies are alternately disposed one on another, and a binding unit which binds a portion of the electrode stack structure. The first electrode assembly sheet includes first and second separator films disposed to face each other, a first electrode sheet which is disposed between the first and second separator films and includes a first electrode collector and a first active material layer, and a first confining unit which restricts a movement of the first electrode sheet with respect to the first and second separator films.

First claim

What is claimed is:

1. An electrode assembly comprising:
an electrode stack structure comprising:
a first electrode assembly sheet having flexibility; and
a second electrode assembly sheet having flexibility, wherein the first electrode assembly sheet and the second electrode assembly sheet are alternately disposed one on another; and
a binding unit which binds a portion of the electrode stack structure,
wherein the first electrode assembly sheet comprises:
a first separator film;
a second separator film disposed opposite to the first separator film;
a first electrode sheet disposed between the first and second separator films, wherein the first electrode sheet comprises a first electrode collector and a first active material layer; and
a first confining unit which restricts a movement of the first electrode sheet with respect to the first and second separator films, and
wherein the first and second electrode assembly sheets have different polarities, and when the electrode stack structure is bent, a relative positional change occurs between the first electrode assembly sheet and all the second electrode assembly sheets adjacent to the first electrode assembly sheet.

2. The electrode assembly of claim 1 , wherein the first and second separator films comprises a porous polymer film.

3. The electrode assembly of claim 1 , wherein
when the electrode stack structure is bent, an amount of a relative positional change between the first electrode assembly sheet and the second electrode assembly sheet is relatively larger in a portion located farthest from the binding unit in a lengthwise direction of the electrode stack structure, than in a portion where the binding unit is located.

4. The electrode assembly of claim 1 , wherein the first electrode assembly sheet and the second electrode assembly sheet are not connected to each other in a portion located farthest from the binding unit in a lengthwise direction of the electrode stack structure.

5. The electrode assembly of claim 1 , wherein the electrode stack structure further comprises:
a stretchable member disposed in a portion located farthest from the binding unit in a lengthwise direction of the electrode stack structure, wherein the stretchable member connects the first electrode assembly sheet and the second electrode assembly sheet.

6. The electrode assembly of claim 1 , wherein the first confining unit restricts the movement of the first electrode sheet in a direction perpendicular to a stack direction of the electrode stack structure.

7. The electrode assembly of claim 1 , wherein the first confining unit comprises:
a connecting member which connects the first separator film and the second separator film; or
a bonding portion which bonds the first separator film and the second separator film.

8. The electrode assembly of claim 1 , wherein the first separator film and the second separator film define a single unitary and indivisible unit.

9. The electrode assembly of claim 1 , wherein the first electrode sheet is bonded to at least one of the first and second separator films.

10. The electrode assembly of claim 9 , wherein the at least one of the first and second separator films is bonded to the first active material layer or the first electrode collector of the first electrode sheet.

11. The electrode assembly of claim 1 , wherein a range of the movement of the first electrode sheet is restricted between the binding unit and the first confining unit.

12. The electrode assembly of claim 1 , wherein the second electrode assembly sheet comprises:
a second electrode sheet comprising a second electrode collector and a second active material layer.

13. The electrode assembly of claim 12 , wherein the second electrode assembly sheet further comprises:
a third separator film;
a fourth separator film disposed opposite to the third separator film, wherein the second electrode sheet is interposed between the third and fourth separator films; and
a second confining unit which restricts a movement of the second electrode sheet with respect to the third and fourth separator films.

14. The electrode assembly of claim 13 , wherein the third and fourth separator films comprises a porous polymer film.

15. The electrode assembly of claim 13 , wherein the second electrode sheet is bonded to at least one of the third and fourth separator films.

16. The electrode assembly of claim 12 , wherein the electrode stack structure further comprises an additional separator film disposed between the first electrode assembly sheet and the second electrode assembly sheet.

17. The electrode assembly of claim 1 , wherein
the binding unit is disposed at one end portion or at each of opposite end portions of the electrode stack structure, or between the opposite end portions of the electrode stack structure.

18. The electrode assembly of claim 1 , wherein at least one of the first separator film, the second separator film and the second electrode assembly sheet is bound by the binding unit.

19. The electrode assembly of claim 18 , wherein the first electrode sheet is bound by the binding unit.

20. The electrode assembly of claim 1 , wherein the binding unit comprises at least one of a binding member, a binding hole, a pressure member, and a bonded portion of the electrode stack structure.

21. The electrode assembly of claim 1 , further comprising:
a protection film disposed on an outer surface of the electrode stack structure.

22. The electrode assembly of claim 21 , wherein a flexibility of the protection film is less than a flexibility of the first or second separator film.

23. The electrode assembly of claim 1 , further comprising:
an electrode tab which extends from the electrode stack structure and is electrically connected to each of the first and second electrode assembly sheets.

24. The electrode assembly of claim 23 , wherein the electrode tab is disposed adjacent to the binding unit.

25. The electrode assembly of claim 24 , wherein
an interval between a position where the electrode tab extends and the binding unit is equal to or less than about 0.3 times a length of the electrode stack structure.

26. The electrode assembly of claim 23 , further comprising:
a reinforcement member disposed around the electrode tab.

27. The electrode assembly of claim 1 , wherein
a length of an area bound by the binding unit is equal to or less than about 0.5 times a length of the electrode stack structure.

28. An electrochemical device comprising:
an electrode assembly;
an electrolyte; and
an exterior member which contains the electrode assembly and the electrolyte,
wherein the electrode assembly comprises:
an electrode stack structure comprising:
a first electrode assembly sheet having flexibility; and
a second electrode assembly sheet having flexibility, wherein the first and second electrode assembly sheets are alternately disposed one on another; and
a binding unit which binds a portion of the electrode stack structure,
wherein the first electrode assembly sheet comprises:
a first separator film;
a second separator film disposed opposite to the first separator film;
a first electrode sheet disposed between the first and second separator films, wherein the first electrode sheet comprises a first electrode collector and a first active material layer; and
a first confining unit which rest

Assignees

• Samsung Electronics Co Ltd

Inventors

• Kwon Moonseok
• Choi Jaeman
• Do Euncheol
• Park Jonghwan
• Lee Yoonhoi
• Chang Jaejun
• Chung Yeonji

Classifications

• H01M10/0436 Primary

  Small-sized flat cells or batteries for portable equipment · CPC title

• H01M50/119

  Metals · CPC title

• H01M50/121 Primary

  Organic material · CPC title

• H01M10/04

  Construction or manufacture in general (H01M10/058, H01M10/12, H01M10/28, H01M10/38 take precedence) · CPC title

• H01M2220/30

  Batteries in portable systems, e.g. mobile phone, laptop · CPC title