Magnetic sensor and current sensor including the same

Patent metadata

Field	Value
Publication number	US-9767952-B2
Application number	US-201615337402-A
Country	US
Kind code	B2
Filing date	Oct 28, 2016
Priority date	Nov 2, 2015
Publication date	Sep 19, 2017
Grant date	Sep 19, 2017

Abstract

Disclosed herein is a magnetic sensor including: a first core made of a first soft magnetic material, the first core having first and second connection surfaces; a second core made of a second soft magnetic material different from the first soft magnetic material, the second core having a third connection surface facing the first connection surface and a fourth connection surface facing the second connection surface; and a coil wound around the first core between the first connection surface and the second connection surface. The first core reaches magnetic saturation at a higher magnetic field intensity than that of the second core, and the second core has a higher magnetic permeability than that of the first core.

First claim

What is claimed is:

1. An inductance element for using a magnetic sensor comprising:
a first core made of a ferrite, the first core having first and second connection surfaces;
a second core made of an amorphous magnetic metal, the second core having a third connection surface facing the first connection surface and a fourth connection surface facing the second connection surface; and
a coil wound around the first core between the first connection surface and the second connection surface,
wherein the first core reaches magnetic saturation at a higher magnetic field intensity than that of the second core, and
wherein the second core has a higher magnetic permeability than that of the first core.

2. The inductance element for using a magnetic sensor as claimed in claim 1 , wherein
the first core including a winding core portion around which the coil is wound and the first and second flange portions provided on both ends of the winding core portion in an axial direction, respectively,
the first flange portion has a first terminal electrode to which one end of the coil is connected,
the second flange portion has a second terminal electrode to which other end of the coil is connected,
the first flange portion has the first connection surface that is parallel to the axial direction, and
the second flange portion has the second connection surface that is parallel to the axial direction.

3. The inductance element for using a magnetic sensor as claimed in claim 2 , wherein the coil includes first and second coils, at least parts of the first and second coils are bifilar wound.

4. The inductance element for using a magnetic sensor as claimed in claim 2 , wherein the coil includes first and second coils, numbers of turns of the first and second coils are different from each other.

5. The inductance element for using a magnetic sensor as claimed in claim 2 , wherein the second core has a plate-shaped and covers the first and second connection surfaces.

6. The inductance element for using a magnetic sensor as claimed in claim 5 , wherein a width of the second core in a direction orthogonal to the axial direction is narrower at a central portion located between the third connection surface and the fourth connection surface than those at the third and fourth connection surfaces.

7. The inductance element for using a magnetic sensor as claimed in claim 5 , wherein the second core has a stack structure in a thickness direction.

8. The inductance element for using a magnetic sensor as claimed in claim 5 , wherein a length of the second core in the axial direction is larger than that of the first core in the axial direction.

9. The inductance element for using a magnetic sensor as claimed in claim 5 , wherein the first core and the second core are positioned with respect to each other without an adhesive interposed therebetween.

10. The inductance element for using a magnetic sensor as claimed in claim 9 , further comprising a support member that positions the second core with respect to the first core, wherein the support member has an engaging portion that
engages with the first core, thereby the second core is sandwiched between the support member and the first core.

11. The inductance element for using a magnetic sensor as claimed in claim 9 , further comprising a support member that positions the second core with respect to the first core,
wherein the support member has an adhesion surface on which a recessed portion housing the second core therein is provided, and
wherein the adhesion surface of the support member is bonded to the first and second connection surfaces of the first core, thereby the second core is sandwiched between the recessed portion of the support member and the first core.

12. The inductance element for using a magnetic sensor as claimed in claim 5 ,
wherein the first core further includes a third flange portion that is located between the first flange portion and the second flange portion in the axial direction, and
wherein the second core is placed to cover the first to third flange portions.

13. A current sensor comprising:
a bus bar through which a current to be measured flows;
an inductance element for using a magnetic sensor placed near the bus bar, the inductance element comprising:
a first core made of a ferrite, the first core having first and second connection surfaces;
a second core made of an amorphous magnetic metal, the second core having a third connection surface facing the first connection surface and a fourth connection surface facing the second connection surface; and
a coil wound around the first core between the first connection surface and the second connection surface,
wherein the first core reaches magnetic saturation at a higher magnetic field intensity than that of the second core, and
wherein the second core has a higher magnetic permeability than that of the first core; and

a detection circuit that monitors a voltage appearing between both ends of the coil.

Assignees

• Tdk Corp

Inventors

• Hamamura Takahiro
• Osada Takashi
• Kami Masafumi
• Lo Adrian

Classifications

• H01F27/29

  Terminals; Tapping arrangements {for signal inductances} · CPC title

• H01F27/266 Primary

  Fastening or mounting the core on casing or support (on coil H01F27/30) · CPC title

• H01F27/2823

  Wires (H01F27/2866 takes precedence) · CPC title

• G01R15/183

  using transformers with a magnetic core · CPC title

• G01R33/04 Primary

  using the flux-gate principle · CPC title