Control valve

Patent metadata

Field	Value
Publication number	US-9766001-B2
Application number	US-201514839601-A
Country	US
Kind code	B2
Filing date	Aug 28, 2015
Priority date	Sep 24, 2014
Publication date	Sep 19, 2017
Grant date	Sep 19, 2017

Abstract

A vibration-proof spring, which coaxially inserts a shaft, is provided in a body of a control valve. The vibration-proof spring includes a cylindrical spring body, spring parts, which are integrally formed with a side wall of the spring body and are supported by the spring body in a cantilevered manner, and bulging portions, which are formed, on surfaces of the spring parts facing the shaft, in a protruding manner. The spring body is formed as a cylindrical body such that a plate-like body, which is obtained by punching a metallic plate through a press-forming process, is bent along a longitudinal direction of the plate-like body. Also, the spring body is formed in such a manner as to have edge parts that protrude radially outward from at least one of ends of the cylindrical body in the direction of axis line.

First claim

What is claimed is:

1. A control valve, provided in a refrigeration cycle, for controlling a flow of refrigerant, the control valve comprising:
a body having a lead-in port through which the refrigerant is led in, a lead-out port through which the refrigerant is led out, and a valve hole formed in a refrigerant passage joining the lead-in port to the lead-out port;
a valve element that opens and closes a valve section by moving toward and away from the valve hole;
a drive section that generates drive force used to open and close the valve section;
a shaft one end side of which connects to a movable member of the drive section and an other end side of which connects to the valve element, the shaft transmitting the drive force, generated by the drive section, in a direction of axis line to the valve element, wherein the shaft is so provided as to run through an insertion hole formed in the body; and
a vibration-proof spring that applies a sliding friction to the shaft by coaxially inserting the shaft and biasing the shaft in a radially inward direction, the vibration-proof spring being contained in a mounting hole formed coaxially with the insertion hole,
the vibration-proof spring including:
a spring body, of a cylindrical shape, that is supported by an inner wall of the mounting hole;
a spring part integrally formed with a side wall of the spring body, the spring part being supported by the spring body in a cantilevered manner; and
a contact portion formed, on a surface of the spring part facing the shaft, in a protruding manner,

wherein, when the contact portion abuts against the shaft, the spring part is warped and an elastically reactive force resulting from the warped spring part gives a sliding force to the shaft,
wherein the spring body is formed as a cylindrical body such that a plate-like body, which is obtained by punching a metallic plate through a press-forming process, is bent along a longitudinal direction of the plate-like body, and the spring body is formed in such a manner as to have an edge part that protrudes radially outward from at least one of ends of the cylindrical body in the direction of axis line and that is stopped by the inner wall of the mounting hole,
wherein an outer circumferential edge of the end has an inclined face at an angle to the direction of axis line of the cylindrical body, and
wherein the edge part protrudes radially outward from an outer circumferential surface of the cylindrical body at a corner where the outer circumferential surface and the inclined face intersect.

2. A control valve according to claim 1 , wherein the edge part is obtained by press-forming a rollover generated when the plate-like body is formed.

3. A control valve according to claim 1 , wherein the spring body is formed as a polygon-shaped cylindrical body having a plurality of side walls,
wherein the spring part is formed on each of the plurality of side walls and the spring part abuts against the shaft at each of a plurality of positions, and
wherein the edge part is provided at each of positions corresponding to each of vertices of the cylindrical body.

4. A control valve according to claim 2 , wherein the spring body is formed as a polygon-shaped cylindrical body having a plurality of side walls,
wherein the spring part is formed on each of the plurality of side walls and the spring part abuts against the shaft at each of a plurality of positions, and
wherein the edge part is provided at each of positions corresponding to each of vertices of the cylindrical body.

5. A control valve according to claim 1 , wherein the control valve functions as an expansion valve, in the refrigerant cycle, which throttles and expands the refrigerant, which has flowed in via an external heat exchanger, by allowing the refrigerant to pass through the valve section in the body so as to supply the refrigerant to an evaporator, controls a valve opening degree of the valve section by sensing a pressure and a temperature of the refrigerant returned from the evaporator, and delivers the refrigerant to a compressor,
wherein the body has a first lead-in port, functioning as the lead-in port, through which the refrigerant is led in from the external heat exchanger, a first lead-out port, functioning as the lead-out port, through which the refrigerant is led out to the evaporator, a first passage, functioning as the refrigerant passage, which joins the first lead-in port to the first lead-out port, the valve hole provided midway along the first refrigerant passage, a second lead-in port through which the refrigerant returned from the evaporator is led in, a second lead-out port through which the refrigerant is led out to the compressor, and a second passage joining the second lead-in port to the second lead-out port,
wherein a power element, which is activated by sensing temperature and pressure of the refrigerant flowing through the second passage, is provided, as the drive section, on an opposite side of the first passage relative to the second passage of the body,
wherein the shaft is so provided as to run through the insertion hole, which is formed in a partition wall between the first passage and the second passage,
one end side of the shaft is connected to the power element across the second passage, and an other end thereof is connected to the valve element, and
the shaft transits the drive force of the power element to the valve element, and
wherein the vibration-proof spring is contained in the mounting hole, which is formed, coaxially with the insertion hole, in the partition wall.

6. A control valve according to claim 2 , wherein the control valve functions as an expansion valve, in the refrigerant cycle, which throttles and expands the refrigerant, which has flowed in via an external heat exchanger, by allowing the refrigerant to pass through the valve section in the body so as to supply the refrigerant to an evaporator, controls a valve opening degree of the valve section by sensing a pressure and a temperature of the refrigerant returned from the evaporator, and delivers the refrigerant to a compressor,
wherein the body has a first lead-in port, functioning as the lead-in port, through which the refrigerant is led in from the external heat exchanger, a first lead-out port, functioning as the lead-out port, through which the refrigerant is led out to the evaporator, a first passage, functioning as the refrigerant passage, which joins the first lead-in port to the first lead-out port, the valve hole provided midway along the first refrigerant passage, a second lead-in port through which the refrigerant returned from the evaporator is led in, a second lead-out port through which the refrigerant is led out to the compressor, and a second passage joining the second lead-in port to the second lead-out port,
wherein a power element, which is activated by sensing temperature and pressure of the refrigerant flowing through the second passage, is provided, as the drive section, on an opposite side of the first passage relative to the second passage of the body,
wherein the shaft is so provided as to run through the insertion hole, which is formed in a partition wall between the first passage and the second passage,
one end side of the shaft is connected to the power element across the second passage, and an other end thereof is connected to the valve element, and
the shaft transits the drive force of the power element to the valve element, and
wherein the vibration-proof spring is contained in the mounting hole, which is formed, coaxially with the insertion hole, in the partition wall.

7. A control valve according to claim 3 , wherein the control valve functions as an expansion valve, in the refrigerant cycle, which throttles and expands the refrigerant, whi

Assignees

• Tgk Co Ltd

Inventors

• Satake Ryosuke
• Kaneko Takeshi
• Watanabe Takeshi
• Omata Yasushi

Classifications

• F16K1/34

  Cutting-off parts, e.g. valve members, seats (F16K1/06, F16K1/12, F16K1/14, F16K1/26 take precedence) · CPC title

• F16K31/002 Primary

  actuated by temperature variation (thermo-electric F16K31/025) · CPC title

• F16K31/06

  using a magnet {, e.g. diaphragm valves, cutting off by means of a liquid} · CPC title

• F16K27/0209

  Check valves or pivoted valves · CPC title

• F16F1/02

  made of steel or other material having low internal friction {(characterised by their special construction from fibre-reinforced plastics F16F1/366; spring units consisting of several springs F16F3/02; making springs from wire B21F35/00)}; Wound, torsion, leaf, cup, ring or the like springs, the material of the spring not being relevant · CPC title