Exhaust gas treatment device

Patent metadata

Field	Value
Publication number	US-9765679-B2
Application number	US-201514927599-A
Country	US
Kind code	B2
Filing date	Oct 30, 2015
Priority date	Oct 31, 2014
Publication date	Sep 19, 2017
Grant date	Sep 19, 2017

Abstract

An exhaust gas treatment device ( 1 ), for an exhaust system ( 1 ) of an internal combustion engine, includes a housing ( 2 ), providing an exhaust path ( 3 ), an injector ( 4 ) arranged on the housing ( 2 ) for introducing a reduction agent into an exhaust gas flow following the exhaust gas path ( 3 ), and a mixer ( 7 ) arranged in the housing ( 2 ). The mixer ( 7 ) includes a shell ( 8 ), which encloses a mixer cross section ( 10 ) through which the exhaust gas flow can flow. The mixer ( 7 ) includes multiple guide blades ( 11 ), which on a shell inside project from the shell ( 8 ) and project into the mixer cross section ( 10 ). A simplified producibility is obtained with the mixer ( 7 ) including multiple straps ( 13 ), on a shell outside ( 14 ), which project from the shell ( 8 ) and project into a strap opening ( 16 ) formed on the housing ( 2 ) and penetrate a housing wall ( 15 ).

First claim

What is claimed is:

1. An exhaust gas treatment device for an exhaust system of an internal combustion engine, the device comprising:
a housing through which an exhaust gas path leads;
an injector arranged on the housing for introducing a reduction agent into an exhaust gas flow following the exhaust gas path; and
a mixer arranged in the housing for mixing-through the reactant with the exhaust gas flow, wherein:
the mixer comprises a shell, which encloses a mixer cross section through which the exhaust gas flow can flow;
the mixer comprises multiple guide blades, which on a shell inside project from the shell and project into the mixer cross section;
the mixer comprises multiple straps, which on a shell outside project from the shell and in each case project into a strap opening formed on the housing and penetrate a housing wall of the housing;
the mixer is a shaped single sheet metal part comprised of a single sheet metal piece, in which the shell, the guide blades and the straps are formed by the single sheet metal piece;
the mixer, on a shell outside, is radially supported via supporting zones on a wall inside of the housing wall;
the supporting zones are arranged distributed in a circumferential direction of the shell and spaced from one another; and
radially, between the shell outside and the wall inside, an air gap is formed outside the straps and outside the supporting zones.

2. A device according to claim 1 , wherein:
the straps are each fastened to the housing from an outside by means of a welded connection; and
the respective welded connection closes off the associated strap opening.

3. A device according to claim 1 , wherein the supporting zones are formed by elevations, which, through forming, are integrally shaped only on the housing wall or only on the shell or both on the housing wall and also on the shell.

4. A device according to claim 1 , wherein that the supporting zones are each formed in a region of the straps.

5. A device according to claim 1 , wherein that the housing is configured in a two-shelled manner with at least a housing section containing the mixer such that a shell outside extends along a first housing shell in a first circumferential section and extends along a second circumferential section along a second housing shell.

6. A device according to the claim 5 , wherein:
in a region of the first housing shell in the region of the second housing shell at least one of the supporting zones is formed.

7. A device according to claim 5 , wherein at least one such strap opening is formed on the first housing shell and on the second housing shell.

8. A device according to claim 1 , wherein the shell has a flat cross section with a width is greater than a height.

9. A device according to claim 1 , wherein the guide blades are straight and run parallel to one another.

10. The device according to claim 1 , wherein the guide blades, at each end, are connected to the shell in a fixed manner and are also arranged on another end in a free-standing manner.

11. The device according to claim 1 , wherein:
the shell, on at least one of an inflow-sided mixer side and on an outflow-sided mixer side comprises a first circumferential section and a second circumferential section which are located opposite one another;
the first circumferential section comprises guide blades, which project from the first circumferential section in the direction of the second circumferential section;
the second circumferential section comprises guide blades, which project from the second circumferential section in a direction of the first circumferential section; and
the guide blades of the first circumferential section are arranged, in the flow direction of the exhaust gas flow, offset from the guide blades of the second circumferential section.

12. A device according to claim 1 , wherein that the housing wall defines a flat cross section with a width that is greater than a height.

13. A device according to claim 1 , wherein:
the guide blades are straight and run parallel to one another; and
the guide blades, at each end, are connected to the housing wall in a fixed manner and are also arranged on another end in a free-standing manner.

14. A device according to claim 1 , wherein said shell comprises a first wall portion, a second wall portion, a third wall portion and a fourth wall portion, said first wall portion, said second wall portion, said third wall portion and said fourth wall portion being integrally connected to one another to form a one-piece shell, at least the first wall portion, the second wall portion, the third wall portion and the fourth wall portion defining the mixer cross section through which the exhaust gas flow can flow, said one-piece shell comprising a shell outer surface, said shell outer surface comprising a plurality of housing wall contact surfaces, said housing wall comprising a housing wall inner surface, said housing wall inner surface comprising a plurality of shell contact surfaces, each of said housing wall contact surfaces being in direct contact with one of said shell contact surfaces in a respective supporting zone.

Assignees

• Eberspächer Exhaust Tech Gmbh & Co Kg

Inventors

• Palinkas Marc
• Balle Andreas
• Zueco Silvia Calvo

Classifications

• F01N2610/02

  the substance being ammonia or urea · CPC title

• F01N3/2892

  Exhaust flow directors or the like, e.g. upstream of catalytic device · CPC title

• B01F2005/0639

  Operations & Transport · mapped topic

• F01N13/18 Primary

  Construction facilitating manufacture, assembly, or disassembly · CPC title

• F01N2610/1453

  Sprayers or atomisers; Arrangement thereof in the exhaust apparatus · CPC title