Ceiling system

Patent metadata

Field	Value
Publication number	US-9765519-B2
Application number	US-201615044761-A
Country	US
Kind code	B2
Filing date	Feb 16, 2016
Priority date	May 17, 2011
Publication date	Sep 19, 2017
Grant date	Sep 19, 2017

Abstract

A ceiling system including vertically oriented panel structures. The ceiling system may include a panel structure having first and second exposed major surfaces and a peripheral edge. A first mounting element may be coupled to the panel structure. The first mounting element may include a first portion embedded between the first and second exposed major surfaces of the panel structure and a second portion protruding from the peripheral edge of the panel structure. The second portion of the first mounting element may include a connection feature for attaching to an overhead support member. Each panel structure may have two of the mounting elements coupled thereto, and each of the mounting elements may be configured for attachment to a different overhead support member. A plurality of the panel structures may be vertically suspended from the overhead support members.

First claim

What is claimed is:

1. A suspended ceiling system comprising:
a first overhead support member extending along a first longitudinal axis;
a panel structure having a first exposed major surface, a second exposed major surface, and a peripheral edge extending between the first and second exposed major surfaces of the panel structure; and
a first mounting element comprising a first portion embedded between the first and second exposed major surfaces of the panel structure and a second portion protruding from the peripheral edge of the panel structure, the second portion comprising at least one connection feature configured for attachment to the first overhead support member to suspend the panel structure with the first and second exposed major surfaces in a vertical orientation relative to a plane of a ceiling; and
wherein the first mounting element comprises a first major surface and an opposite second major surface that are parallel to the first and second exposed major surfaces of the panel structure, and wherein the at least one connection feature comprises a first opening extending through the first and second major surfaces of the first mounting element at a location adjacent to a top edge of the panel structure; and
wherein the second portion of the first mounting element is coupled to the first overhead support member such that the panel structure is suspended from the first overhead support member.

2. The ceiling system of claim 1 wherein the peripheral edge comprises the top edge, a bottom edge, a first lateral edge, and a second lateral edge, the panel structure extending along an axis from the bottom edge to the top edge, and wherein the second portion of the first mounting element protrudes from the top edge of the panel structure in a direction of the axis of the panel structure.

3. The ceiling system of claim 1 wherein the panel structure comprises:
a first panel comprising a first major surface that forms the first exposed major surface of the panel structure and an opposite second major surface;
a second panel comprising a first major surface and an opposite second major surface that forms the second exposed major surface of the panel structure; and
wherein the second major surface of the first panel is coupled to the first major surface of the second panel to form the panel structure.

4. The ceiling system of claim 3 wherein the first portion of the first mounting element is sandwiched between the second major surface of the first panel and the first major surface of the second panel.

5. The ceiling system of claim 3 wherein the first and second panels are fixedly coupled together via an adhesive disposed on at least one of the second major surface of the first panel and the first major surface of the second panel.

6. The ceiling system of claim 1 wherein the at least one connection feature comprises a mounting flange extending perpendicularly from one of the first and second major surfaces of the first mounting element and comprising a second opening extending therethrough.

7. The ceiling system of claim 1 further comprising a second mounting element comprising a first portion embedded between the first and second exposed major surfaces of the panel structure and a second portion protruding from the peripheral edge of the panel structure.

8. The ceiling system of claim 1 wherein the second portion of the first mounting element comprises a vertical edge extending between the first and second major surfaces thereof.

9. The ceiling system of claim 1 further comprising a second mounting element comprising a first portion disposed between the first and second exposed major surfaces of the panel structure and a second portion protruding from the peripheral edge of the panel structure.

10. The ceiling system of claim 9 further comprising:
a second overhead support member extending along a second longitudinal axis that is parallel to the first longitudinal axis; and
wherein the second portion of the second mounting element is coupled to the second overhead support member so that the panel structure is vertically suspended from the first and second overhead support members.

11. The ceiling system of claim 10 further comprising:
a second panel structure having a first exposed major surface, a second exposed major surface, and a peripheral edge extending between the first and second exposed major surfaces;
a third mounting element comprising a first portion coupled to the second panel structure and a second portion coupled to the first overhead support member; and
a fourth mounting element comprising a first portion coupled to the second panel structure and a second portion coupled to the second overhead support member;
wherein the second panel structure is vertically suspended from the first and second overhead support members in a spaced apart manner from the first panel structure.

12. The ceiling system of claim 11 wherein the first exposed major surface of the second panel structure is adjacent to and faces the second exposed major surface of the panel structure.

13. The ceiling system of claim 1 further comprising:
a second panel structure having a first exposed major surface, a second exposed major surface, and a peripheral edge extending between the first and second exposed major surfaces;
a third mounting element comprising a first portion coupled to the second panel structure and a second portion protruding from the peripheral edge of the second panel structure, the second portion of the third mounting element configured for attachment to the first overhead support member to suspend the second panel structure with the first and second exposed major surfaces of the second panel structure in a vertical orientation relative to a plane of the ceiling; and
wherein the second panel structure is vertically suspended in a spaced apart manner from the panel structure.

14. The ceiling system of claim 13 wherein the panel structure and the second panel structure are suspended from the overhead support member in an arrangement such that the first exposed major surface of the second panel structure faces the second exposed major surface of the panel structure.

15. The ceiling system of claim 13 wherein the second portion of the third mounting element is coupled to the first overhead support member.

16. The ceiling system of claim 1 further comprising:
a second overhead support member extending along a second longitudinal axis that is parallel to the first longitudinal axis;
a second mounting element comprising a first portion disposed between the first and second exposed major surfaces of the panel structure and a second portion protruding from the peripheral edge of the panel structure, the second portion of the second mounting element is coupled to the second overhead support member so that the panel structure is vertically suspended from the first and second overhead support members;
a second panel structure having a first exposed major surface, a second exposed major surface, and a peripheral edge extending between the first and second exposed major surfaces;
a third mounting element comprising a first portion coupled to the second panel structure and a second portion coupled to the first overhead support member; and
a fourth mounting element comprising a first portion coupled to the second panel structure and a second portion coupled to the second overhead support member; and
wherein the second panel structure is vertically suspended from the first and second overhead support members in a spaced apart manner from the panel structure; and
wherein the first

Assignees

• Armstrong World Ind Inc
• Awi Licensing Llc

Inventors

• Bergman Todd M

Classifications

• E04B9/34 Primary

  {Grid-like or} open-work ceilings, e.g. lattice type {box-like modules, acoustic baffles} (E04B9/30 takes precedence) · CPC title

• E04B9/008

  with means for connecting partition walls or panels to the ceilings · CPC title

• E04B9/205

  by means of a resilient clip · CPC title

• E04B9/225

  with the slabs, panels, sheets or the like hanging at a distance below the supporting construction · CPC title

• E04B9/24

  with the slabs, {panels,} sheets or the like positioned on {the upperside of}, or held against {the underside of the} horizontal flanges of the supporting construction {or accessory means connected thereto} · CPC title