Expansion joint seal for surface contact applications

Patent metadata

Field	Value
Publication number	US-9765486-B1
Application number	US-201615062354-A
Country	US
Kind code	B1
Filing date	Mar 7, 2016
Priority date	Mar 7, 2016
Publication date	Sep 19, 2017
Grant date	Sep 19, 2017

Abstract

A system for creating a durable seal between adjacent horizontal panels, including those that may be curved or subject to temperate expansion and contraction or mechanical shear. The durable seal incorporates a plurality of ribs, a flexible member between the cover plate and the ribs, and may incorporate a load transfer plate to provide support to the rib from below, and/or foams of differing compressibilities.

First claim

I claim:

1. An expansion joint seal for partial imposition in a joint having a first substrate and a second substrate, the first substrate and the second substrate being substantially co-planar with a first plane, the first substrate being distant the second substrate by a first distance, the first substrate having a first substrate thickness and a first substrate end face substantially perpendicular to the first plane, the second substrate having a second substrate thickness and a second substrate end face substantially perpendicular to the first plane comprising:
a cover plate having a cover plate length,
a plurality of ribs, each of the plurality of ribs having a rib top edge, a rib thickness, a rib bottom surface, each rib top edge having a rib length,
a body of a resilient compressible foam sealant having a foam length, a foam bottom surface, a foam top surface, and an uncompressed foam width, the uncompressed foam width being greater than the first distance, each of the plurality of ribs piercing the body of a resilient compressible foam sealant at the foam top surface, the rib not extending to the foam bottom surface,
a flexible member attached to the cover plate and to each of the plurality of ribs, wherein each of the plurality of ribs remains rotatable in relation to the cover plate,
the cover plate length and the foam length being equivalent;
the sum of the rib lengths of the plurality of ribs being not more than one half the plate length, and
the body of a resilient compressible foam contacting the first substrate end face when imposed under compression between the first substrate and the second substrate, the body of a resilient compressible foam contacting the second substrate end face when imposed under compression between the first substrate and the second substrate.

2. The expansion joint seal of claim 1 , further comprising
a force transfer plate having a force transfer plate length, the force transfer plate being fixedly attached to some of the plurality of ribs, the force transfer plate providing upward support to some of the plurality of ribs,
the force transfer plate maintained in position by connection to the body of a resilient compressible foam sealant, and
the cover plate length and the force transfer plate length being equivalent.

3. The expansion joint seal of claim 2 , further comprising
a second body of a resilient compressible foam sealant, the second body of a resilient compressible foam sealant having a second foam body density;
wherein the body of a resilient compressible foam sealant has a foam body density, the foam body density being unequal to the second foam body density;
the second body of resilient compressible foam adjacent the body of a resilient compressible foam sealant.

4. The expansion joint seal of claim 1 further comprising:
an elastomeric coating adhered to the body of a resilient compressible foam sealant at the foam top surface.

5. The expansion joint seal of claim 1 , further comprising:
an impregnation, the impregnation impregnated into the body of a resilient compressible foam, the impregnation selecting from at least one of a fire retardant and a water inhibitor.

6. The expansion joint seal of claim 2 , further comprising:
an impregnation, the impregnation impregnated into the body of a resilient compressible foam, the impregnation selecting from at least one of a fire retardant and a water inhibitor.

7. The expansion joint seal of claim 1 , wherein at least one of the plurality of ribs being non-parallel to at least another one of the plurality of ribs.

8. The expansion joint seal of claim 1 , further comprising at least one of the plurality of ribs being non-perpendicular to the first plane.

9. The expansion joint seal of claim 1 , wherein the flexible member includes a first hinged connector, a second hinged connector and a connecting member intermediate the first hinged connector and the second hinged connector.

10. The expansion joint seal of claim 1 , further comprising:
a tether attached to the body of a resilient compressible foam sealant and to the cover plate.

11. The expansion joint seal of claim 1 , wherein the cover plate is constructed of multiple cover plate layers.

12. The expansion joint seal of claim 2 , further comprising:
a compressible spacer at an end of the cover plate.

13. The expansion joint seal of claim 1 , wherein the flexible member comprises a cylindrical second member and a partial open cylinder first member, the partial open cylinder first member interlocking about and partially encircling the cylindrical second member.

14. The expansion joint seal of claim 1 , wherein the cover plate further includes a cover plate width, the cover plate width being greater than the first distance.

15. The expansion joint seal of claim 1 , wherein the cover plate includes a closed elliptical slot in a cover plate bottom and wherein the flexible member is attached to the cover plate at the closed elliptical slot.

16. The expansion joint seal of claim 15 , further comprising a force-dissipating device and an end of the closed elliptical slot.

17. The expansion joint seal of claim 2 , wherein the force transfer plate includes at least one pointed downwardly depending extension from a bottom of the force transfer plate.

18. The expansion joint seal of claim 1 further comprising a compression spring, the compression spring connected to at least one of the plurality of ribs and extending laterally into the body of a resilient compressible foam sealant.

19. The expansion joint seal of claim 2 further comprising a compression spring, the compression spring connected to at least one of the plurality of ribs and extending laterally into the body of a resilient compressible foam sealant.

20. The expansion joint seal of claim 19 further comprising a cylindrical housing about the compression spring.

Assignees

• Schul International Co Llc

Inventors

• Robinson Steven R

Classifications

• E04B1/6812

  Compressable seals of solid form · CPC title

• E01C11/106

  Joints with only prefabricated packing; Packings therefor · CPC title

• E04B1/6801

  Fillings therefor · CPC title

• E04B1/6804

  specially adapted for floor parts · CPC title

• E01C11/126 Primary

  Joints with only metal and prefabricated packing or filling · CPC title