Multidispensor cartesian robotic printer

Patent metadata

Field	Value
Publication number	US-9764515-B2
Application number	US-201514702112-A
Country	US
Kind code	B2
Filing date	May 1, 2015
Priority date	May 1, 2014
Publication date	Sep 19, 2017
Grant date	Sep 19, 2017

Abstract

Disclosed are systems, compositions, and methods for three-dimensional (3D) printing. An example system includes a plurality dispensers configured to deposit materials from their tips and a printing surface for receiving the materials. The system includes a position sensing detector configured to detect positions of the tips of the dispensers and the location and dimensions of the printing surface. The system includes a robotic positioning device configured to drive the dispensers. The system also includes a control unit configured to receive and map in a 3D space the positions of the tips of the dispensers and the position and dimensions of the printing surface. The control unit is further configured to control the robotic positioning device to drive the dispensers relative to the printing surface in the 3D space, and to independently deposit materials on the printing surface, or on material deposited on the printing surface.

First claim

What is claimed is:

1. A system for three-dimensional (3D) printing, comprising:
a plurality of dispensers configured to deposit one or more materials from their tips;
a printing surface for receiving the one or more materials, the printing surface being positioned relative to the plurality of dispensers;
a position sensing detector configured to detect positions of the tips of the plurality of dispensers, and to detect location and dimensions of the printing surface;
a robotic positioning device configured to drive the plurality of dispensers relative to the printing surface; and
a control unit comprising at least a processor and a memory operably coupled to the processor, the memory having computer-executable instructions stored thereon that, when executed by the processor, cause the control unit to:
receive and map in a 3D space the positions of the tips of the plurality of dispensers and the position and dimensions of the printing surface detected by the position sensing detector; and
control the robotic positioning device to drive the plurality of dispensers relative to the printing surface in the 3D space, and to independently deposit the one or more materials on the printing surface, or on the one or more materials deposited on the printing surface, wherein the position sensing detector is configured to detect positions at the deposition points of the one or more materials deposited on the printing surface, wherein the control unit is configured to receive and map in the 3D space the positions of the deposited one or more materials relative to the plurality of dispensers and the printing surface.

2. The system of claim 1 , wherein the position sensing detector comprises a laser detector.

3. The system of claim 1 , wherein the plurality of dispensers are configured to independently deposit at least two discrete materials.

4. The system of claim 1 , wherein the plurality of dispensers are configured to independently deposit at least three discrete materials.

5. The system of claim 1 , wherein the plurality of dispensers comprises at least three dispensers.

6. The system of claim 1 , wherein the one or more materials comprise at least one biological material.

7. The system of claim 6 , wherein the at least one biological material comprises one or more living cells.

8. The system of claim 1 , wherein the control unit is configured to control the robotic positioning device to drive the plurality of dispensers in the 3D space relative to the printing surface and the one or more materials deposited on the printing surface, and to independently deposit the one or more materials in two or more discrete layers.

9. The system of claim 1 , wherein the one or more materials are deposited in a predetermined pattern.

10. The system of claim 9 , wherein the one or more materials comprise a biological material, and wherein the predetermined pattern comprises a plurality of discrete biological bricks.

11. The system of claim 10 , wherein each of the discrete biological bricks comprises a cell suspension.

12. The system of claim 10 , wherein each of the discrete biological bricks is approximately a 0.2 to 1.0 microliter drop.

13. The system of claim 10 , wherein each of the discrete biological bricks is drawn from the tip of one of the plurality of dispensers by a surface tension.

14. The system of claim 1 , further comprising a temperature control unit configured to control a temperature of the printing surface.

15. The system of claim 14 , wherein the temperature control unit is configured to control the temperature of the printing surface within a range suitable to reduce a vapor pressure of water or a metabolic rate of living cells.

16. The system of claim 1 , further comprising a biohazard enclosure configured to house the printing surface, the plurality of dispensers, the position sensing detector, and the robotic positioning device.

17. A method for three-dimensional (3D) printing, comprising:
a) detecting and mapping within a 3D space the position and dimensions of a printing surface, and the positions of tips of a plurality of dispensers configured to deposit one or more materials from the tips;
b) robotically positioning and driving the plurality of dispensers to deposit in a predetermined pattern a plurality of discrete bricks on the printing surface;
c) detecting and mapping within the 3D space positions at the deposition points of the deposited one or more materials relative to the plurality of dispensers and the printing surface;
d) robotically positioning and driving the plurality of dispensers to deposit in a predetermined pattern a plurality of discrete bricks on top of previously deposited biological bricks;
e) repeating steps c) and d) until a 3D object is produced.

18. The method of claim 17 , wherein the one or more materials comprise at least one biological material, and wherein the at least one biological material comprises one or more living cells.

19. The method of claim 17 , wherein the position and dimensions of the printing surface, and the positions of the tips of the plurality of dispensers are detected by a laser detector.

Assignees

• Musc Found For Res Dev
• Izumi Int Inc
• Univ Clemson

Inventors

• Yost Michael J
• Trusk Thomas
• Mei Ying
• Chappell Michael
• Boylan Walter

Classifications

• B29C64/393

  for controlling or regulating additive manufacturing processes · CPC title

• B33Y30/00

  Apparatus for additive manufacturing; Details thereof or accessories therefor · CPC title

• B29L2031/7532

  Artificial members, protheses · CPC title

• C12N11/04

  entrapped within the carrier, e.g. gel or hollow fibres · CPC title

• B29K2089/00

  Use of proteins, e.g. casein, gelatine or derivatives thereof, as moulding material · CPC title