Methods and apparatus for actuated fabricator

Patent metadata

Field	Value
Publication number	US-9764378-B2
Application number	US-201313856698-A
Country	US
Kind code	B2
Filing date	Apr 4, 2013
Priority date	Apr 4, 2012
Publication date	Sep 19, 2017
Grant date	Sep 19, 2017

Abstract

In exemplary implementations of this invention, an actuated fabricator deposits structural elements (e.g., tensile structural elements) in a 3D pattern over large displacements. The fabricator is supported by at least three elongated support members. It includes onboard actuators that translate the fabricator relative to the ends of the support members. The fabricator is configured, by actuating different translations along different support members, to translate itself throughout a 3D volume. In some implementations, each of the actuators use fusible material to fuse metal tapes together, edge-to-edge, to form a hollow structure that can be shortened or lengthened.

First claim

What is claimed is:

1. Apparatus comprising, in combination:
(a) one or more actuators, each of the one or more actuators being configured for actuating linear motion of at least one tape out of a plurality of tapes;
(b) one or more heat sources for melting fusible material; and
(c) one or more guidance mechanisms for guiding the tapes, as the tapes undergo the linear motion, into a configuration in which edges of neighboring tapes are adjacent to each other during a time in which the fusible material cools and hardens to join neighboring tapes at the edges;
wherein
(i) the tapes, when joined by the fusible material, form or lengthen a hollow structure,
(ii) the walls of the hollow structure comprise the tapes and the fusible material, and
(iii) the apparatus is further configured for shortening or dismantling the hollow structure by
(A)melting fusible material adjacent to the edges, and
(B)moving the edges apart from each other.

2. Apparatus comprising, in combination:
(a) one or more actuators, each of the one or more actuators being configured for actuating linear motion of at least one tape out of a plurality of tapes;
(b) one or more heat sources for melting fusible material; and
(c) one or more guidance mechanisms for guiding the tapes, as the tapes undergo the linear motion, into a configuration in which edges of neighboring tapes are adjacent to each other during a time in which the fusible material cools and hardens to join neighboring tapes at the edges;
wherein
(i) the tapes, when joined by the fusible material, form or lengthen a hollow structure,
(ii) the walls of the hollow structure comprise the tapes and the fusible material, and
(iii) at least one of the one or more heat sources comprises a thermoelectric heat pump.

Assignees

• Massachusetts Inst Technology

Inventors

• Peters Benjamin
• Oxman Neri

Classifications

• B29C64/118

  using filamentary material being melted, e.g. fused deposition modelling [FDM] · CPC title

• E04G21/04

  Devices for both conveying and distributing (concrete pumps F04) · CPC title

• B29C70/52

  Pultrusion, i.e. forming and compressing by continuously pulling through a die · CPC title

• B22D11/01 Primary

  without moulds, e.g. on molten surfaces · CPC title

• B33Y10/00

  Processes of additive manufacturing · CPC title