Energy storage system with heat pipe thermal management

Patent metadata

Field	Value
Publication number	US-9761919-B2
Application number	US-201414189219-A
Country	US
Kind code	B2
Filing date	Feb 25, 2014
Priority date	Feb 25, 2014
Publication date	Sep 12, 2017
Grant date	Sep 12, 2017

Abstract

An energy storage system includes: multiple cells, each cell having a first end with anode and cathode terminals, and a second end opposite the first end, the cells arranged so that the second ends are aligned; for each of the cells, electrical connections coupled to the anode and cathode terminals at the first end; and a heat pipe having a flat evaporation surface facing the second ends.

First claim

What is claimed is:

1. An energy storage system comprising:
multiple cells, each cell having a first end with anode and cathode terminals, and a second end opposite the first end, the cells arranged so that the second ends are aligned;
for each of the cells, electrical connections coupled to the anode and cathode terminals at the first end;
a first heat pipe having a first flat evaporation surface facing the second ends, wherein the first heat pipe has a U-shape formed by first and second flat condensation surfaces joined by the first flat evaporation surface;
a second heat pipe having a second flat evaporation surface facing the second ends, wherein the second heat pipe has a U-shape formed by third and fourth flat condensation surfaces joined by the second flat evaporation surface; and
a heat transfer channel wherein one side of the heat transfer channel abuts at least one of the first and second flat condensation surfaces, and wherein another side of the heat transfer channel abuts at least one of the third and fourth flat condensation surfaces, the heat transfer channel configured to reject thermal energy from, or bring thermal energy to, the multiple cells.

2. The energy storage system of claim 1 , wherein there are multiple heat pipes and the multiple cells are positioned in modules arranged in at least two rows, wherein each of the modules is positioned on at least one of the heat pipes, wherein the heat transfer channel extends between the two rows.

3. The energy storage system of claim 2 , wherein the first heat pipes and the second heat pipe extend in opposite directions from the one side and the another side of the heat transfer channel, and wherein each of the heat pipes extends along a longest dimension of a corresponding module.

4. The energy storage system of claim 2 , further comprising at least one other heat transfer channel that abuts at least an opposite one of the first and second flat condensation surfaces.

5. The energy storage system of claim 1 , further including a third heat pipe attached to the one side of the heat transfer channel, wherein multiple cells are positioned in modules arranged in at least two rows, and wherein each of the modules is positioned on at least one of the heat pipes, the energy storage system further comprising a cross member heat transfer channel, wherein the cross member heat transfer channel extends between the first heat pipe and the third heat pipe.

6. The energy storage system of claim 1 , wherein the heat transfer channel has an L-shape profile so that it abuts at least part of one of the first and second flat condensation surfaces and at least part of the first evaporation surface.

7. The energy storage system of claim 1 , wherein the multiple cells are positioned so that the second ends are aligned with a vertical plane and the first flat evaporation surface and second flat evaporation surface extends along the vertical plane, further comprising flat thermal tubes on the first and second flat condensation surfaces, wherein one of flat thermal tubes is the heat transfer channel.

8. The energy storage system of claim 7 , wherein the thermal tubes comprise a top thermal tube configured to provide cooling of the energy storage system, and a bottom thermal tube configured to provide heating of the energy storage system.

9. The energy storage system of claim 1 , wherein the cells have cylinder shapes and the second ends are bottoms of the cylinder shapes.

10. The energy storage system of claim 9 , wherein the cells are vertically oriented and stand on top of the heat pipes.

Assignees

• Tesla Motors Inc
• Tesla Inc

Inventors

• Lane Robert C
• Choi Hae-Won
• Weintraub Jeff
• Aguirre Carlos Mario
• Riegel Mark
• King Orion A
• Chidiac Nathan
• Wagner Jon
• Barton Augusto E
• Villanueva Ernest
• Rosenberg David

Classifications

• H01M50/24

  adapted for protecting batteries from their environment, e.g. from corrosion (thermal insulation H01M10/658) · CPC title

• H01M50/516

  by welding, soldering or brazing · CPC title

• H01M50/284

  with incorporated circuit boards, e.g. printed circuit boards [PCB] · CPC title

• H01M50/249

  specially adapted for aircraft or vehicles, e.g. cars or trains (constructional details of batteries specially adapted for electric vehicles B60L50/64) · CPC title

• H01M50/519

  comprising printed circuit boards [PCB] · CPC title