Thermoelectric generator sleeve for a catalytic converter

Patent metadata

Field	Value
Publication number	US-9761781-B2
Application number	US-201414556114-A
Country	US
Kind code	B2
Filing date	Nov 29, 2014
Priority date	Nov 29, 2014
Publication date	Sep 12, 2017
Grant date	Sep 12, 2017

Abstract

In one embodiment, a system is disclosed that includes a thermoelectric generator (TEG) layer that comprises a thermoelectric nanostructure. The system also includes a thermal conductance layer coupling the TEG layer to a catalytic converter and provides heat from an exhaust gas passing through the catalytic converter to the TEG layer. The system additionally includes a cooling layer coupled to the TEG layer opposite the thermal conductance layer that provides cooling to the TEG layer.

First claim

What is claimed is:

1. A system, comprising:
a thermoelectric generator (TEG) layer that comprises a thermoelectric nanostructure;
a thermal conductance layer contacting with the TEG layer and a catalytic converter, wherein the thermal conductance layer provides heat from an exhaust gas passing through the catalytic converter to the TEG layer;
a cooling layer coupled to the TEG layer opposite the thermal conductance layer that provides cooling to the TEG layer; and
a thermal insulation that thermally isolates the cooling layer from thermal conductance layer and is disposed around the TEG layer.

2. The system as in claim 1 , wherein the cooling layer comprises a heat sink.

3. The system as in claim 2 , wherein the heat sink includes cooling fins.

4. The system as in claim 2 , wherein the heat sink comprises aluminum.

5. The system as in claim 1 , wherein the thermal conductance layer comprises a plurality of steel plates disposed around the catalytic converter.

6. The system as in claim 1 , wherein fasteners for coupling the cooling layer and TEG layer to the thermal conductance layer is made of a thermal insulation material.

7. The system as in claim 1 , wherein the cooling layer comprises a coolant jacket.

8. The system as in claim 7 , wherein the coolant jacket comprises an inlet and an outlet that are formed on the coolant jacket and configured to allow coolant to pass through the hollow chamber of the jacket.

9. The system as in claim 1 , wherein the TEG layer comprises a silicon-based nanostructure.

10. The system of claim 9 , wherein one or more dimensions of the silicon-based nanostructure are smaller than the phonon wavelength of the material.

11. A method comprising:
receiving, at a thermoelectric generator (TEG) layer, heating from a thermal conductance layer that contacts with a catalytic converter and the TEG layer, wherein the TEG layer comprises a thermoelectric nanostructure;
receiving, at the TEG layer, cooling from a cooling layer coupled to the TEG layer; and
generating, by the TEG layer, electrical energy in response to a temperature difference between the received heating and cooling from the thermal conductance and cooling layers,
wherein a thermal insulation thermally isolates the cooling layer from the thermal conductance layer and is disposed around the TEG layer.

12. The method as in claim 11 , further comprising:
providing a current to the TEG layer to preheat the catalytic converter.

13. The method as in claim 11 , further comprising:
receiving a liquid coolant at the cooling layer.

14. The method as in claim 11 , further comprising:
receiving air cooling at cooling fins of the cooling layer.

15. The method as in claim 11 , further comprising:
storing the generated electrical energy in a battery.

16. The method as in claim 11 , further comprising:
coupling the thermal conductance layer, the TEG layer, and the cooling layer to the catalytic converter.

Assignees

• Hyundai Motor Co Ltd
• Kia Motors Corp
• Hyundai America Technical Ct Inc

Inventors

• Sui Lang
• Engineer Nayan
• Neuman Paul

Classifications

• H02J7/00

  Circuit arrangements for charging or discharging batteries or for supplying loads from batteries · CPC title

• F01N3/0828

  characterised by the absorbed or adsorbed substances · CPC title

• F01N2240/02

  a heat exchanger · CPC title

• H02N11/002

  Generators · CPC title

• F01N5/025 Primary

  the device being thermoelectric generators · CPC title