Apparatus and method for sensing a leakage current between first and second locations in a single wire earth return circuit

Patent metadata

Field	Value
Publication number	US-9759759-B2
Application number	US-201514800403-A
Country	US
Kind code	B2
Filing date	Jul 15, 2015
Priority date	Jul 15, 2015
Publication date	Sep 12, 2017
Grant date	Sep 12, 2017

Abstract

An apparatus and method for sensing a leakage current along a primary conductor are provided. A first fault detection module is deployed at a first location along the primary conductor and a second driver module is deployed at a second location along the conductor, where the conductor passes through current sensors at each of the modules. The modules are further linked by a safety cable, which also passes through the current sensors. The driver module drives a compensation current in the safety cable to drive the net current passing through the driver current sensor to zero. The fault sensing module senses the net current passing through its current sensor. When the sensed current deviates significantly from zero, the fault sensing module generates a leakage current indication signifying a potential ground fault between the two modules.

First claim

What is claimed:

1. An apparatus for sensing a leakage current between first and second locations along a primary conductor carrying a primary current, the apparatus comprising:
a safety conductor;
a driver module positioned at the second location along the primary conductor, comprising:
a closed-loop driver current sensor for sensing a first net current passing through the sensor, the primary conductor comprising a first one or more windings, each of the first one or more windings passing through the driver current sensor, the safety conductor comprising a second one or more windings, each of the second one or more windings passing through the driver current sensor,
the first net current comprising a sum of total current sensed in the primary conductor and total current sensed in the safety conductor by the driver current sensor,
wherein the driver module provides a compensation current in the safety conductor at the driver current sensor so that the total current passing through the driver current sensor in the first one or more windings of the primary conductor is compensated by the total current passing through the sensor in the second one or more windings of the safety conductor to drive the first net current at the driver current sensor to approximately zero; and

a fault sensing module positioned at the first location along the primary conductor, comprising:
a fault current sensor for sensing a second net current passing through the fault current sensor, the primary conductor comprising a third one or more windings, each of the third one or more windings passing through the fault current sensor, the safety conductor comprising a fourth one or more windings, each of the fourth one or more windings passing through the fault current sensor,
the second net current comprising a sum of total current in the primary conductor and total current sensed in the safety conductor by the fault current sensor, the fault current sensor providing an output signal proportional to the second net current; and
a fault detector for receiving the output signal of the fault current sensor and generating a leakage current indication in response to the second net current at the fault sensing module differing from approximately zero by a specified threshold.

2. The apparatus of claim 1 , further comprising a circuit interrupter for interrupting the primary current in the primary conductor in response to receiving a leakage current indication from the fault detector.

3. The apparatus of claim 1 , wherein the fault sensing module further comprises:
an analog to digital converter for digitizing the output signal of the fault current sensor; and
a processor for analyzing the converted digital signal for detecting a leakage current in the primary conductor.

4. The apparatus of claim 3 , wherein the processor is configured to identify a false leakage current event based on the output signal of the fault current sensor caused by distributed capacitance of the safety conductor occurring at sharp transitions in the primary current.

5. The apparatus of claim 3 , wherein the fault sensing module further comprises a memory for storing data corresponding to the converted digital signal.

6. The apparatus of claim 1 , wherein the fault sensing module further comprises, in addition to the fault current sensor, a third current sensor for sensing the primary current in the primary conductor, and wherein the fault detector receives output from the third current sensor and stores data corresponding to the primary current sensed by the third sensor in a memory.

7. The apparatus of claim 1 , wherein at least one of the driver current sensor and the fault current sensor comprises a flux gate current sensor comprising a magnetically permeable core surrounding an opening of the sensor wherein the primary and safety conductors pass through the sensor by passing through the opening.

8. The apparatus of claim 1 , wherein the primary conductor electrically couples a transmitter to a ground electrode in a ground surveying system.

9. The apparatus of claim 8 , wherein the fault sensing module is positioned near the transmitter and the driver module is positioned near the ground electrode.

10. The apparatus of claim 1 , wherein at least one of the driver sensor and the fault current sensor comprises a Hall Effect current sensor.

11. The apparatus of claim 1 , wherein at least one of the driver sensor and the fault current sensor comprises a current transformer or a current transducer.

12. The apparatus of claim 1 , wherein the driver module comprises an amplifier arranged in a feedback configuration.

13. The apparatus of claim 1 , wherein the fault current sensor of the fault sensing module provides an output signal proportional to the second net current, the second net current being approximately zero when a ratio of the first number of windings to the second number of windings is equal to a ratio of the third number of windings to the fourth number of windings and when the current sensor of the driver module is driven to zero.

14. A method for sensing a leakage current between first and second locations along a primary conductor carrying a primary current, the method comprising:
sensing a first net current passing through a current sensor of a driver module positioned at the second location along the primary conductor, the primary conductor comprising a first one or more windings, each of the first one or more windings passing through the current sensor of the driver module, wherein a safety conductor comprises a second one or more windings, each of the second one or more windings passing through the current sensor of the driver module,
the first net current comprising a sum of total current sensed in the primary conductor and total current sensed in the safety conductor by the driver current sensor;
generating a compensation current in the safety conductor to drive the first net current at the current sensor of the driver module to approximately zero;
sensing a second net current passing through a current sensor of a fault sensing module positioned at the first location along the primary conductor, the primary conductor comprising a third one or more windings, each of the third one or more windings passing through the current sensor of the fault sensing module, the safety conductor comprising a fourth one or more windings, each of the fourth one or more windings passing through the current sensor of the fault sensing module,
the second net current comprising a sum of total current in the primary conductor and total current sensed in the safety conductor by the fault current sensor, the fault current sensor providing an output signal proportional to the second net current; and
generating a leakage current indication in response to the sensed second net current at the fault sensing module differing from approximately zero by a specified threshold.

15. The method of claim 14 , further comprising interrupting the primary current in the primary conductor in response to a leakage current indication.

16. The method of claim 14 , further comprising:
converting an output signal of the current sensor of the fault sensing module from analog to digital, wherein the output signal is proportional to the second net current, wherein generating the leakage current indication comprises analyzing, at a processor, the converted digital signal for detecting a leakage current in the primary conductor.

17. The method of claim 16 , further comprising:
identifying, at the processor, a false leakage current event based on the output signal

Assignees

• Vale Sa

Inventors

• Polzer Benjamin David

Classifications

• H02H1/0007 Primary

  concerning the detecting means (in general G01R or other subclasses of G01; reed switches H01H71/2445) · CPC title

• H02H3/17

  by means of an auxiliary voltage injected into the installation to be protected {(using summation current transformers H02H3/33)} · CPC title

• H02H3/28

  involving comparison of the voltage or current values at two spaced portions of a single system, e.g. at opposite ends of one line, at input and output of apparatus {(for transformers H02H7/045)} · CPC title

• G01R15/20

  using galvano-magnetic devices, e.g. Hall-effect devices {, i.e. measuring a magnetic field via the interaction between a current and a magnetic field, e.g. magneto resistive or Hall effect devices} · CPC title

• G01R31/025 Primary

  Physics · mapped topic