Filter element, filter with a filter element and a filter housing of a filter

Patent metadata

Field	Value
Publication number	US-9759170-B2
Application number	US-201414329971-A
Country	US
Kind code	B2
Filing date	Jul 13, 2014
Priority date	Jul 12, 2013
Publication date	Sep 12, 2017
Grant date	Sep 12, 2017

Abstract

A filter element ( 10 ) comprises filter bellows ( 16 ), in particular open filter bellows made of a filter medium ( 18 ), which has an oncoming flow side ( 28 ) and an outgoing flow side ( 30 ) for the fluid to be filtered. The filter element ( 10 ) is disposed in the filter housing ( 11 ) in such a way that it separates at least one inlet ( 15 ) from at least one outlet ( 17 ). An element axis ( 14 ) of the filter element ( 10 ) and a housing axis ( 25 ) of the filter housing ( 11 ) may be aligned in parallel with or axially to the installation direction ( 12 ) in the filter housing ( 11 ) for installing the filter element ( 10 ). The filter element ( 10 ) has at least one outer support section ( 38 ), which protrudes axially beyond the filter bellows ( 16 ) on the oncoming flow side ( 28 ) or the outgoing flow side ( 30 ) with respect to the element axis ( 14 ) and protrudes into an axial projection of the oncoming flow side ( 28 ) or the outgoing flow side ( 30 ) with respect to the element axis ( 14 ).
In addition, a respective filter housing ( 11 ) and/or a respective filter ( 13 ) is/are described.

First claim

The invention claimed is:

1. A filter element for installation in a filter housing of a filter for fluid, comprising:
an open filter bellows of a filter medium, which has an oncoming flow side and an outgoing flow side for the fluid to be filtered, and
having an element axis, which can be aligned in parallel with or axially to the installation direction for installing the filter element in the filter housing,
wherein the filter medium is pleated having a plurality of pleats, each pleat formed by a filter medium fold having an oncoming flow side pleat edge and an outgoing flow side pleat edge,
wherein the element axis is an axis extending through the filter bellows from the oncoming flow side to the outgoing flow side;
a first end disk arranged on an end edge side of the pleats, the first end disk having an a first end disk edge arrange at either the oncoming flow side or the outgoing flow side of the filter bellows;
wherein the first end disk has an elongated slit forming an opening extending completely through the first end disk from an outer side to the inner side of the first end disk, the elongated slit beginning at the first end disk edge and continuing through the first end disk in a direction of the element axis towards an opposing second end disk edge of the first end disk;
wherein the elongated slit forms a central support surface at a tip of the elongated slit arranged opposite the first end disk edge,
wherein the elongated slit is configured to receive and engage a main supporting web of the filter housing when in an installed condition,
wherein a pleat height of each pleat of the filter bellows is defined as a distance from the oncoming flow side pleat edge to the outgoing flow side pleat edge of the pleat;
wherein the pleat height of the filter bellows varies across the plurality of pleats;
wherein the pleat height varies at the first end disk following the elongated slit of the first end disk;
wherein at least one outer support section is provided, the at least one outer support section having:
a first leg having a first end connected onto the opposing second end disk edge of the first end disk, the first leg protruding axially beyond the filter bellows on the oncoming flow side or the outgoing flow side with respect to the element axis to an opposing second end;
a second leg having a first end connected directly onto the second end of the first leg, the second leg protruding in a direction traverse to the element axis into an axial projection of the oncoming flow side or the outgoing flow side with respect to the element axis, such that the first leg and the second leg form an “L-shaped” support section.

2. The filter element according to claim 1 , wherein
one outer support surface of the outer support sections is directed to be at least partially opposite the central support surface of a central support section, with respect to the element axis.

3. The filter element according to claim 1 , including
at least one seal running peripherally with respect to the element axis disposed on the filter element and is disposed axially with respect to the element axis between the outer support section and the elongated slit.

4. The filter element according to claim 1 , wherein
at least one of the support sections has at least one elastic section or is elastic and axially resilient.

5. The filter element according to claim 2 , wherein
the filter element has, in addition to the outer support section, at least one additional outer support section as well as the central support section, such that the filter element has at least one triangular support with three support sections, which are each disposed in at least some sections at the corners of the respective imaginary triangle which is situated at or near a peripheral side of the filter bellows with respect to the element axis,
wherein the two outer support sections are disposed in a region of one of two axially opposite flow-through sides of the filter bellows with respect to the element axis, and
the central support section is disposed with an axial setback with respect to the element axis opposite at least one section of the other flow-through side.

6. The filter element according to claim 5 , wherein
the imaginary triangle of at least one triangular support is equilateral, wherein the two outer support sections are located at the corners with the base side of the equilateral triangle.

7. The filter element according to one of claim 5 , wherein
the filter element has at least two triangular supports.

8. The filter element according to claim 1 , wherein
the least one outer support section is formed on the first end disk.

9. The filter element according to claim 8 , wherein
the elongated slit is a V-shaped slit in the first end disk with a widest end of the V-shaped slit arranged at the first end disk edge, the V-shaped slit continuing through the first end disk in a direction of the element axis towards an opposing second end disk edge of the end disk,
wherein the central support surface at arranged at a tip of the V-shaped slit,
wherein the pleat height varies in a V-shape following the V-shaped slit of the first end disk.

10. The filter element according to claim 1 , wherein
at least one seal has at least one axially outwardly projecting bulge at a first side of he at least one seal, the bulge projecting axially in a direction of the element axis away from adjacent portions of the at least one seal.

11. An air filter for an internal combustion engine, comprising
a filter housing which has at least inlet and at least one outlet for fluid, and with
at least one filter element according to claim 1 ,
wherein the filter element is disposed in the filter housing in such a way that it separates at least one inlet from at least one outlet,
wherein the element axis of the filter element and a housing axis of the filter housing can be aligned in parallel or axially to the installation direction in the filter housing for installing the filter element,
wherein the filter housing has a main supporting web arranged in the filter housing received into the elongated slit of the filter element and abutting against the central support surface of the elongated slit,
wherein the filter housing has at least one supporting web arranged in the filter housing and abutting against the at least one outer support section of the filter element.

12. A filter housing of a filter for fluid according to claim 11 for filtering air in an internal combustion engine, the filter housing having
at least one inlet and
at least one outlet for fluid,
the filter housing adapted to receive at least one filter element according to claim 1 such that it separates at least one inlet from at least one outlet and which has a housing that can be aligned in parallel with or axially to the installation direction of the filter element in the filter housing for installing the filter element,
wherein the filter housing has a main supporting web arranged in the filter housing received into the elongated slit of the filter element and abutting against the central support surface of the elongated slit,
wherein the filter housing has at least one supporting web arranged in the filter housing and abutting against the at least one outer support section of the filter element.

13. The filter element according to claim 10 , wherein
wherein the at least one axially outwardly projecting bulge forms a recess on an opposing side of the at least one seal, the recess receding axially in a same direction as the at least one axially outwardly projecting bulge projects such that the recess is recessed axially re

Assignees

• Mann & Hummel Gmbh

Inventors

• Hasenfratz Robert
• Wagner Fabian
• Roesgen André
• Thalmann Christian
• Pflueger Frank

Classifications

• F02M35/0202

  Manufacturing or assembling; Materials for air cleaner housings · CPC title

• B01D2271/022

  Axial sealings · CPC title

• F02M35/02416 Primary

  Fixing, mounting, supporting or arranging filter elements; Filter element cartridges · CPC title

• B01D2265/026

  with means for avoiding false mounting · CPC title

• B01D46/10

  Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces · CPC title