Increasing crankcase ventilation flow rate via active flow control

Patent metadata

Field	Value
Publication number	US-9759168-B2
Application number	US-201514706689-A
Country	US
Kind code	B2
Filing date	May 7, 2015
Priority date	May 7, 2015
Publication date	Sep 12, 2017
Grant date	Sep 12, 2017

Abstract

Methods and systems are provided for coordinating throttle bypass flows from brake booster vacuum reservoir, a fuel vapor purge system, and a crankcase ventilation system via active, electrical control of a crankcase ventilation valve. In one example, a method may include actively opening the crankcase ventilation valve to allow crankcase ventilation flow into the engine during conditions in which doing so will not result in engine air flow rate and/or engine fuel flow rate exceeding desired rates. Priority is given first to brake booster replenishment, then to fuel vapor purging, and then to crankcase ventilation during conditions where all three throttle bypass flows are desired.

First claim

The invention claimed is:

1. A method for an engine comprising:
electrically controlling a crankcase ventilation valve to selectively enable crankcase ventilation flow into an engine intake downstream of a throttle based on desired engine air and fuel flow rates, current engine air flow rate contributions from a brake booster, and current engine air and fuel flow rate contributions from a fuel vapor purge system, including electrically controlling the crankcase ventilation valve to disable crankcase ventilation flow into the engine intake and electrically controlling a canister purge valve to disable flow from the fuel vapor purge system into the engine intake in response to current engine air flow rate contributions from the brake booster exceeding a desired engine air flow rate.

2. The method of claim 1 , further comprising:
electrically controlling the canister purge valve to enable flow from the fuel vapor purge system into the engine intake in response to the current engine air flow rate contributions from the brake booster not exceeding the desired engine air flow rate, fuel vapor purging conditions being present, and estimated engine air and fuel flow rates with fuel vapor purge flow enabled not exceeding the desired engine air and fuel flow rates, respectively.

3. The method of claim 2 , further comprising:
electrically controlling the crankcase ventilation valve to enable crankcase ventilation flow into the engine intake in response to the current engine air flow rate contributions from the brake booster not exceeding the desired engine air flow rate, fuel vapor purging conditions being present, and estimated engine air and fuel flow rates with both fuel vapor purge flow and crankcase ventilation flow enabled not exceeding the desired engine air and fuel flow rates, respectively.

4. The method of claim 2 , further comprising:
electrically controlling the canister purge valve to disable flow from the fuel vapor purge system into the engine intake and electrically controlling the crankcase ventilation valve to enable crankcase ventilation flow into the engine intake, in response to the current engine air flow rate contributions from the brake booster not exceeding the desired engine air flow rate, fuel vapor purging conditions not being present, and estimated engine air and fuel flow rates with fuel vapor purge flow disabled and crankcase ventilation flow enabled not exceeding the desired engine air and fuel flow rates, respectively.

5. The method of claim 1 , further comprising adjusting at least one actuator of the engine to reduce engine torque if the current engine air flow rate contributions from the brake booster exceed the desired engine air flow rate.

6. The method of claim 1 , wherein electrically controlling the crankcase ventilation valve comprises controlling a solenoid valve integrated in the crankcase ventilation valve.

7. A system for a vehicle engine, comprising:
a brake booster having a vacuum reservoir coupled to an intake of the engine downstream of an intake throttle;
a fuel vapor purge system selectively fluidly coupled to the intake downstream of the intake throttle based on a state of a canister purge valve;
an engine crankcase selectively fluidly coupled to the intake downstream of the throttle based on a state of a solenoid integrated in a crankcase ventilation valve;
an aspirator having a motive inlet coupled to the intake upstream of a turbocharger compressor, a motive outlet coupled to the intake downstream of the throttle, and a suction inlet coupled to the vacuum reservoir of the brake booster; and
an electrically-controllable shut-off valve arranged in series with the aspirator.

8. The system of claim 7 , wherein the crankcase ventilation valve further comprises a first orifice, a second orifice smaller than the first orifice, and a third orifice smaller than the second orifice.

9. The system of claim 8 , wherein the first orifice is arranged in series with a variable pressure control valve, the series arrangement of the first orifice and the variable pressure control valve arranged in parallel with the second orifice, wherein the third orifice is arranged in parallel with a check valve, and wherein the parallel arrangement of the first orifice and the variable pressure control valve with the second orifice is arranged in series with the parallel arrangement of the third orifice with the check valve.

10. The system of claim 9 , wherein the solenoid is arranged in series with the series arrangement of the parallel arrangement of the third orifice with the check valve and the parallel arrangement of the first orifice and the variable pressure control valve with the second orifice.

11. The system of claim 8 , wherein the first orifice is arranged in parallel with the second orifice, wherein the third orifice is arranged in parallel with a check valve, and wherein the parallel arrangement of the first orifice with the second orifice is arranged in series with the parallel arrangement of the third orifice with the check valve.

12. The system of claim 11 , wherein the solenoid is arranged in series with the series arrangement of the parallel arrangement of the third orifice with the check valve and the parallel arrangement of the first orifice with the second orifice, and wherein the crankcase ventilation valve does not include a variable pressure control valve.

13. A method for an engine, comprising:
closing an electrically-controlled crankcase ventilation valve to disable crankcase ventilation flow into an intake downstream of a throttle in response to an engine transmission being in neutral, the engine and an exhaust catalyst being warmed up, and a front end accessory drive load being below a threshold.

14. The method of claim 13 , further comprising:
closing the crankcase ventilation valve in response to a request for brake booster replenishment when an engine air flow rate during the brake booster replenishment with the crankcase ventilation valve open will exceed a desired engine air flow rate.

15. The method of claim 14 , further comprising:
delaying fuel vapor purging by maintaining a canister purge valve in a closed position in response to a request for brake booster replenishment and fuel vapor purging when an engine air flow rate during the brake booster replenishment with the canister purge valve open and the crankcase ventilation valve closed will exceed the desired engine air flow rate.

16. The method of claim 15 , further comprising:
opening the crankcase ventilation valve in response to simultaneous brake booster replenishment and fuel vapor purging being performed when an engine air flow rate during the simultaneous brake booster replenishment and fuel vapor purging with the crankcase ventilation valve open will not exceed the desired engine air flow rate.

17. The method of claim 16 , further comprising opening an electrically-controlled shut-off valve arranged in series with an aspirator during brake booster replenishment, the aspirator having a motive inlet coupled to the intake upstream of a turbocharger compressor, a motive outlet coupled to the intake downstream of the throttle, and a suction inlet coupled to a vacuum reservoir of a brake booster.

18. The method of claim 16 , further comprising:
closing the crankcase ventilation valve in response to simultaneous brake booster replenishment and fuel vapor purging being performed when the engine fuel flow rate during the simultaneous brake booster replenishment and fuel vapor purging with the crankcase ventilation valve open will exceed the desired e

Assignees

• Ford Global Tech Llc

Inventors

• Pursifull Ross Dykstra

Classifications

• F02M35/10229

  the intake system acting as a vacuum or overpressure source for auxiliary devices, e.g. brake systems; Vacuum chambers (air storage chamber F02B21/00) · CPC title

• F02M25/089 Primary

  Layout of the fuel vapour installation · CPC title

• F02M25/06

  adding lubricant vapours · CPC title

• F02D41/0032

  Controlling the purging of the canister as a function of the engine operating conditions · CPC title

• F02D41/0002

  Controlling intake air · CPC title