Diagnostic system for internal combustion engine

Patent metadata

Field	Value
Publication number	US-9759117-B2
Application number	US-201514976335-A
Country	US
Kind code	B2
Filing date	Dec 21, 2015
Priority date	Dec 22, 2014
Publication date	Sep 12, 2017
Grant date	Sep 12, 2017

Abstract

A diagnostic system for an internal combustion engine is disclosed. The diagnostic system may include an electronic control unit. The electronic control unit may determine whether a predetermined condition is satisfied. The predetermined condition may be a condition under which an amount of particulate matter that separates from a filter is larger than or equal to a predetermined separation amount as a urea water-originated deposit once accumulated in the filter separates in gaseous form. When the electronic control unit determines that the predetermined condition is satisfied, the electronic control unit may not execute a diagnosis of a malfunction in the filter based on a filter differential pressure until a predetermined period elapses from the point in time at which it is determined that the predetermined condition is satisfied.

First claim

What is claimed is:

1. A diagnostic system for an internal combustion engine, the internal combustion engine including an exhaust gas control system and an exhaust passage,
the exhaust gas control system including:
a filter provided in the exhaust passage, the filter being configured to collect particulate matter in exhaust gas;
a selective reduction NOx catalyst provided in the exhaust passage, the selective reduction NOx catalyst being configured to reduce NOx in exhaust gas by using ammonia as a reducing agent; and
a urea water addition device provided in the exhaust passage at a portion upstream of the filter and the selective reduction NOx catalyst, the urea water addition device comprising a valve and being configured to add urea water into exhaust gas,

the diagnostic system comprising:
a differential pressure acquisition device configured to acquire a filter differential pressure, the differential pressure acquisition device comprising a differential pressure sensor, the filter differential pressure being a pressure difference in exhaust gas between an upstream side and downstream side of the filter; and
an electronic control unit configured to:
calculate a first estimated amount by using a parameter other than the filter differential pressure, the first estimated amount being an estimated amount of particulate matter accumulated in the filter;
set a determination differential pressure based on the first estimated amount;
execute a malfunction diagnosis process for diagnosing, when the filter differential pressure is smaller than the determination differential pressure, that there is a malfunction in the filter;
determine whether a predetermined condition is satisfied, the predetermined condition being a condition under which an amount of separated particulate matter is larger than or equal to a predetermined separation amount, the separated particulate matter being particulate matter that separates from the filter as a urea water-originated deposit once accumulated in the filter separates from the filter in gaseous form; and
when the predetermined condition is determined to be satisfied, delay executing the malfunction diagnosis process until a predetermined period of time elapses from when the predetermined condition is satisfied.

2. The diagnostic system according to claim 1 , wherein
the predetermined condition is a condition that a temperature of the filter is higher than or equal to a predetermined temperature and the first estimated amount is larger than or equal to a first predetermined amount, and
the electronic control unit is configured to set at least one of the predetermined temperature and the first predetermined amount, the predetermined temperature being set such that the predetermined temperature when the first estimated amount is large is lower than the predetermined temperature when the first estimated amount is small, and the first predetermined amount being set such that the first predetermined amount when the first estimated amount is large is smaller than the first predetermined amount when the first estimated amount is small.

3. The diagnostic system according to claim 2 , wherein
the electronic control unit is configured to calculate a second estimated amount, the second estimated amount being an estimated amount of urea water-originated deposit accumulated in the filter, and
the electronic control unit is configured to set at least one of the predetermined temperature and the first predetermined amount, the predetermined temperature being set such that the predetermined temperature when the second estimated amount is large is lower than the predetermined temperature when the second estimated amount is small, and the first predetermined amount being set such that the first predetermined amount when the second estimated amount is large is smaller than the first predetermined amount when the second estimated amount is small.

4. The diagnostic system according to claim 1 , wherein
the electronic control unit is configured to calculate a second estimated amount, the second estimated amount being an estimated amount of urea water-originated deposit accumulated in the filter,
the predetermined condition is a condition that a temperature of the filter is higher than or equal to a predetermined temperature and the second estimated amount is larger than or equal to a second predetermined amount, and
the electronic control unit is configured to set at least one of the predetermined temperature and the second predetermined amount, the predetermined temperature being set such that the predetermined temperature when the second estimated amount is large is lower than the predetermined temperature when the second estimated amount is small, and the second predetermined amount being set such that the second predetermined amount when the second estimated amount is large is smaller than the second predetermined amount when the second estimated amount is small.

5. The diagnostic system according to claim 4 , wherein
the electronic control unit is configured to set at least one of the predetermined temperature and the second predetermined amount, the predetermined temperature being set such that the predetermined temperature when the first estimated amount is large is lower than the predetermined temperature when the first estimated amount is small, and the second predetermined amount being set such that the second predetermined amount when the first estimated amount is large is smaller than the second predetermined amount when the first estimated amount is small.

6. The diagnostic system according to claim 1 , wherein
the electronic control unit is configured to, when the predetermined condition is satisfied, set the predetermined period such that the predetermined period at the time when the electronic control unit estimates that the amount of the separated particulate matter that separates from the filter as a result of fulfillment of the predetermined condition is large is longer than the predetermined period at the time when the electronic control unit estimates that the amount of the separated particulate matter is small.

7. The diagnostic system according to claim 6 , wherein
the electronic control unit is configured to set the predetermined period such that the predetermined period at the time when a temperature of the filter at a point in time at which the predetermined condition is satisfied is high is longer than the predetermined period at the time when the temperature of the filter at the point in time at which the predetermined condition is satisfied is low.

8. The diagnostic system according to claim 6 , wherein
the electronic control unit is configured to set the predetermined period such that the predetermined period at the time when the first estimated amount at a point in time at which the predetermined condition is satisfied is large is longer than the predetermined period at the time when the first estimated amount at the point in time at which the predetermined condition is satisfied is small.

9. The diagnostic system according to claim 6 , wherein
the electronic control unit is configured to calculate a second estimated amount, the second estimated amount being an estimated amount of urea water-originated deposit accumulated in the filter, and
the electronic control unit is configured to set the predetermined period such that the predetermined period at the time when the second estimated amount at a point in time at which the predetermined condition is satisfied is large is longer than the predetermined period at the time when the second estimated amount at the point in time at which the predetermined condition is satisfied is small.

10. The diagnostic sys

Assignees

• Toyota Motor Co Ltd

Inventors

• Matsumoto Arifumi
• Kidokoro Toru
• Hagimoto Taiga
• Ogiso Makoto
• Furui Kenji

Classifications

• F01N9/00

  Electrical control of exhaust gas treating apparatus (monitoring or diagnostic devices for exhaust-gas treatment apparatus F01N11/00; conjoint electrical control of two or more combustion engine functions F02D43/00) · CPC title

• F01N2900/1602

  Temperature of exhaust gas apparatus · CPC title

• F01N2560/08

  the means being a pressure sensor · CPC title

• F01N11/002 Primary

  the diagnostic devices measuring or estimating temperature or pressure in, or downstream of the exhaust apparatus · CPC title

• F01N3/0814

  combined with catalytic converters, e.g. NOx absorption/storage reduction catalysts · CPC title