Method and system for controlling water chemistry in power generation plant

Patent metadata

Field	Value
Publication number	US-9758880-B2
Application number	US-201013255765-A
Country	US
Kind code	B2
Filing date	Mar 9, 2010
Priority date	Mar 10, 2009
Publication date	Sep 12, 2017
Grant date	Sep 12, 2017

Abstract

A method for controlling water chemistry in a power generation plant including a low-pressure feedwater heater ( 18 ), a deaerator ( 19 ), and a high-pressure feedwater heater ( 20 ) disposed sequentially along a feedwater pipe ( 16 ) from a condenser ( 15 ) to a steam generator or a boiler ( 11 ) to control the chemistry of feedwater guided to the steam generator or the boiler includes the steps of: injecting an oxidant through an oxidant injection line ( 31 ) into feedwater flowing through the feedwater pipe disposed downstream of the condenser in such a way that a dissolved oxygen concentration in the feedwater ranges from 3 to 100 ppb while the feedwater is maintained to be neutral to form an oxide film on surfaces of the feedwater pipe, the low-pressure feedwater heater, the deaerator, the high-pressure feedwater heater, and other structural members that come into contact with the feedwater; and injecting a deoxidant through a deoxidant injection line ( 35 ) into the feedwater flowing through the feedwater pipe disposed downstream of the deaerator in such a way that the dissolved oxygen concentration in the feedwater flowing into the steam generator or the boiler lowers to 5 ppb or lower.

First claim

The invention claimed is:

1. A method for controlling water chemistry in a power generation plant including a low-pressure feedwater heater, a deaerator, and a high-pressure feedwater heater disposed sequentially along a carbon steel pipe from a condenser to a steam generator or a boiler made of a Ni-based alloy to thereby control the chemistry of water guided to the steam generator or the boiler, the method comprising: injecting an oxidant gas of oxygen or ozone into water flowing through the carbon steel pipe downstream of the condenser and upstream of the low-pressure feedwater heater; injecting an oxidant gas of oxygen or ozone at an injection rate ranging from 0.01 to 100 kg/hr into the carbon steel pipe of a primary steam pipe and a drain pipe of a main steam system in such a way that the oxidant gas mixes with steam in the main steam system and a dissolved oxygen concentration in the water guided to the steam generator or the boiler ranges from 5 to 100 ppb while the water is maintained to be neutral; thereby forming an iron oxide film on carbon steel surfaces that come into contact with the water; and
injecting a deoxidant into the oxidant-injected water flowing through the carbon steel pipe-disposed between the deaerator and the high-pressure feedwater heater in such a way that the dissolved oxygen concentration in the water prior to flowing into the steam generator or the boiler made of the Ni-based alloy lowers to 5 ppb or lower, in which the deoxidant is hydrazine injected so that a dissolved hydrazine concentration in the water flowing through the carbon steel pipe ranges from 3 to 100 ppb or hydrogen injected so that a dissolved hydrogen concentration in the water flowing through the carbon steel pipe ranges from 10 to 40000 ppb.

2. The method for controlling water chemistry in a power generation plant according to claim 1 , wherein before injecting the oxidant gas, a corrosion potential of the structural member that comes into contact with the water is monitored to thereby control the amount of the oxidant gas injected into the water.

3. The method for controlling water chemistry in a power generation plant according to claim 1 , wherein an oxidant is injected into the water flowing through the pipe disposed downstream of the deaerator in such a way that the dissolved oxygen concentration in the water ranges from 3 to 100 ppb so as to clad iron ions in the water, and the clad is removed through a filter disposed upstream of the steam generator or the boiler.

4. The method for controlling water chemistry in a power generation plant according to claim 1 , wherein the deoxidant injected into the water reacts with oxygen on the surface of a heat transfer tube of the high-pressure feedwater heater, the surface of the pipe, and the surface of a filter disposed downstream of the high-pressure feedwater heater but upstream of the steam generator or the boiler so as to lower the dissolved oxygen concentration in the water flowing into the steam generator or the boiler to 5 ppb or lower.

5. The method for controlling water chemistry in a power generation plant according to claim 1 , wherein a reaction between the deoxidant and the oxygen is promoted by using a noble metal including platinum formed on the surface of a heat transfer tube of the high-pressure feedwater heater or the surface of a filter.

6. A method for controlling water chemistry in a power generation plant including a low-pressure feedwater heater, a deaerator, and a high-pressure feedwater heater disposed sequentially along a carbon steel pipe from a condenser to a steam generator or a boiler made of a Ni-based alloy to thereby control the chemistry of water guided to the steam generator or the boiler, the method comprising: injecting an oxidant gas of oxygen or ozone into water flowing through the carbon steel pipe downstream of the condenser and upstream of the low-pressure feedwater heater; injecting an oxidant gas of oxygen or ozone at an injection rate ranging from 0.01 to 100 kg/hr into the carbon steel pipe of a primary steam pipe and a drain pipe of a drain system that guides to a deaerator drain discharged from a moisture separator/reheater that separates moisture in the steam and reheats the steam in such a way that the oxidant gas mixes with steam in the drain system and a dissolved oxygen concentration in the water guided to the steam generator or the boiler ranges from 5 to 100 ppb; and
injecting a deoxidant into the oxidant-injected water flowing through the carbon steel pipe disposed between the deaerator and the high-pressure feedwater heater in such a way that the dissolved oxygen concentration in the water prior to flowing into the steam generator or the boiler made of a Ni-based alloy lowers to 5 ppb or lower, in which the deoxidant is hydrazine injected so that a dissolved hydrazine concentration in the water flowing through the carbon steel pipe ranges from 3 to 100 ppb or hydrogen injected so that a dissolved hydrogen concentration in the water flowing through the carbon steel pipe ranges from 10 to 40000 ppb.

7. A system for controlling water chemistry in a power generation plant including a low-pressure feedwater heater, a deaerator, and a high-pressure feedwater heater disposed sequentially along a carbon steel pipe from a condenser to a steam generator or a boiler made of a Ni-based alloy to thereby to control the chemistry of water guided to the steam generator or the boiler, the system comprising:
an oxidant injector that injects an oxidant gas of oxygen or ozone at an injection rate ranging from 0.01 to 100 kg/hr into the carbon steel pipe of a primary steam pipe and a drain pipe of a main steam system in such a way that the oxidant gas mixes with steam in the main steam system or the drain system, wherein an iron oxide film forms on carbon steel surfaces that come into contact with the water; and
a deoxidant injector comprising a hydrazine or hydrogen source that injects a deoxidant into the oxidant-injected water prior to flowing through the carbon steel pipe disposed between the deaerator and the high-pressure feedwater heater in such a way that the dissolved oxygen concentration in the water flowing into the steam generator or the boiler made of the Ni-based alloy lowers to 5 ppb or lower, in which the deoxidant is hydrazine injected so that a dissolved hydrazine concentration in the water flowing through the carbon steel pipe ranges from 3 to 100 ppb or hydrogen injected so that a dissolved hydrogen concentration in the water flowing through the carbon steel pipe ranges from 10 to 40000 ppb.

8. The system for controlling water chemistry in a power generation plant according to claim 7 , wherein a noble metal including platinum that promotes a reaction between the deoxidant and the oxygen is coated on the surface of a heat transfer tube of the high-pressure feedwater heater or a surface of a filter disposed downstream of the high-pressure feedwater heater but upstream of the steam generator or the boiler.

Assignees

• Miyazaki Toyoaki
• Okamura Masato
• Shibasaki Osamu
• Hirasawa Hajime
• Toshiba Kk

Inventors

• Miyazaki Toyoaki
• Okamura Masato
• Shibasaki Osamu
• Hirasawa Hajime

Classifications

• C02F2303/08

  Corrosion inhibition · CPC title

• F28F19/01

  by using means for separating solid materials from heat-exchange fluids, e.g. filters · CPC title

• F22D1/003

  Feed-water heater systems (F22D1/325, F22D1/36 and F22D1/40 take precedence) · CPC title

• F22D11/00

  Feed-water supply not provided for in other main groups · CPC title

• C02F1/72

  by oxidation {(C02F1/4672 takes precedence)} · CPC title