Method for coating an element with a coating layer

Patent metadata

Field	Value
Publication number	US-9757931-B2
Application number	US-201214111437-A
Country	US
Kind code	B2
Filing date	Apr 12, 2012
Priority date	Apr 12, 2011
Publication date	Sep 12, 2017
Grant date	Sep 12, 2017

Abstract

A method for coating a surface of a supporting element with a layer of ligneous material in order to form a motor vehicle trim element. The method includes the following consecutive steps: precutting the coating layer so as to form at least one precut area in the layer of ligneous material; positioning the layer of ligneous material relative to the supporting element by means of the precut area; and attaching the layer of ligneous material to the surface of the supporting element.

First claim

The invention claimed is:

1. A method for coating a surface of a supporting element using a layer of ligneous material to form a trim element, characterized by the following successive steps:
precutting a coating layer of ligneous material so as to form at least one precut area in the layer of ligneous material,
positioning the layer of ligneous material with respect to a supporting element using the precut area, and
attaching the layer of ligneous material to a surface of the supporting element;
wherein each precut area is outside a coating area of the layer of ligneous material, the coating area being designed to coat all or part of the supporting element; and
wherein the precut area resides outside of the coating area, the precut area being separated from the coating area by two slits, the precut area being connected to the coating area by a connecting area extending between the slits.

2. The method according to claim 1 , wherein the layer of ligneous material is fastened to a first part of a forming tool by means of the precut area so as to keep the layer of ligneous material in position with respect to the first part of the forming tool.

3. The method according to claim 2 , wherein the first part of the forming tool includes fastening means and wherein the precut area includes an opening suitable for cooperating with one of the fastening means.

4. The method according to claim 3 , wherein one fastening means has a shape substantially complementary to that of the opening, the diameter of said fastening means being larger than or equal to the diameter of the opening.

5. The method according to claim 1 , wherein the layer of ligneous material is flexible and suitable for adopting a three-dimensional shape of the surface of the supporting element to be coated.

6. The method according to claim 1 , wherein the layer of ligneous material is fastened to the surface of the supporting element by compression or thermocompression.

7. The method according to claim 1 , wherein precut areas are removed from the layer of ligneous material after fastening the layer of ligneous material to the surface of the supporting element.

8. The method according to claim 1 , wherein each precut area is not removed from the layer of ligneous material after the layer of ligneous material is attached to the surface of the supporting element.

9. The method according to claim 1 , wherein the layer of ligneous material is a layer with a base of a lignocellulose material, a lignocellulose complex or a coating comprising a plurality of lignocellulose material-based layers.

10. The method according to claim 1 , wherein the at least one precut area comprises a plurality of precut areas positioned around the coating area on a periphery thereof.

11. The method according to claim 10 , wherein the at least one precut area comprises several precut areas positioned around the coating area on the periphery.

12. The method according to claim 10 , wherein the at least one precut area comprises three precut areas positioned around the coating area on the periphery.

Assignees

• Durand Nathalie
• Piccin Hugo
• Faurecia Interieur Ind

Inventors

• Durand Nathalie
• Piccin Hugo

Classifications

• B32B37/14 Primary

  characterised by the properties of the layers · CPC title

• B44C1/10 Primary

  Applying flat materials, e.g. leaflets, pieces of fabrics (paperhanging B44C7/00) · CPC title

• B44C3/02

  Superimposing layers {(B44C3/005 takes precedence)} · CPC title

• Y10T156/1062

  Prior to assembly · CPC title

• B44C5/04

  Ornamental plaques, e.g. decorative panels, decorative veneers · CPC title