Power converter

Patent metadata

Field	Value
Publication number	US-9755526-B2
Application number	US-201615044430-A
Country	US
Kind code	B2
Filing date	Feb 16, 2016
Priority date	Mar 16, 2015
Publication date	Sep 5, 2017
Grant date	Sep 5, 2017

Abstract

A power converter that can be made compact and lightweight is provided. The power converter includes a control circuit power supply, a power semiconductor module that includes power conversion elements, a control circuit board that operates with power from the control circuit power supply and controls the power conversion elements, and a capacitor connected to the power conversion elements. In the power converter, the control circuit power supply charges the capacitor through the control circuit board. With this configuration, hot swapping of the power converter from the converter system can be performed. A boosting circuit may boost voltage of the control circuit power supply to charge the capacitor.

First claim

What is claimed is:

1. A power converter comprising:
a control circuit power supply;
a power semiconductor module that includes a power conversion element and an upper arm and a lower arm;
a control circuit board that operates with power from the control circuit power supply and controls the power conversion element, wherein the control circuit board has a switch;
a capacitor that is connected to the power conversion element;
a boosting circuit that boosts voltage of the control circuit power supply to predetermined voltage required for charging the capacitor; and
a capacitor charging control circuit for controlling the charging of the capacitor, wherein:
the control circuit power supply charges the capacitor through the control circuit board,
the boosting circuit has a primary side connected to the capacitor charging control circuit, and
the boosting circuit has a first terminal on a secondary side connected to the switch and a second terminal on the secondary side connected to an emitter potential of the upper arm.

2. The power converter according to claim 1 , wherein the control circuit power supply charges the capacitor through the control circuit board and the power conversion element.

3. The power converter according to claim 2 , wherein
the voltage from the control circuit power supply is boosted to the predetermined voltage by the boosting circuit, and
the capacitor is charged by supplying the current boosted to the predetermined voltage to the capacitor through the control circuit board and the power conversion element.

4. The power converter according to claim 3 , wherein
the switch is used for turning ON and OFF an operation of the boosting circuit, and
the control circuit board turns ON the switch so that the capacitor is charged, and turns OFF the switch when the charging of the capacitor is completed.

5. The power converter according to claim 4 , wherein
the boosting circuit is a transformer,
the capacitor charging control circuit is mounted on the control circuit board, and
the upper arm and the lower arm each including a power conversion element formed by connecting a switching element and a recirculation element in parallel.

6. The power converter according to claim 5 , wherein
the recirculation element is a diode in inverse parallel connection with the switching element,
the diode of the upper arm has a cathode connected to a positive side of the capacitor, and
the transformer has the second terminal on the secondary side connected from the emitter potential of the upper arm to the positive side of the capacitor through the cathode of the diode.

7. The power converter according to claim 6 , wherein secondary side current of the transformer that flows through the switch also flows at a portion having the same potential as the emitter potential of the upper arm.

8. The power converter according to claim 7 , wherein the switch is turned OFF when the charging of the capacitor is determined to have completed, with voltage at both ends of the capacitor reaching predetermined stop voltage, which is set as voltage to stop the charging.

9. The power converter according to claim 8 , wherein
an upper arm driver that drives the power conversion element of the upper arm and a lower arm driver that drives the other power conversion element of the lower arm are mounted on the control circuit board,
the upper arm driver is connected to each of a base potential and the emitter potential of the power conversion element of the upper arm,
the lower arm driver is connected to each of a base potential and an emitter potential of the other power conversion element of the lower arm, and
the transformer has the second terminal on the secondary side connected to a path of connection between the upper arm driver and the emitter potential of the power conversion element of the upper arm.

10. The power converter according to claim 9 , wherein a power conversion operation by the power semiconductor module starts after the charging of the capacitor is completed.

11. The power converter according to claim 9 , wherein the power converter is attached to a converter system that accommodates a plurality of power converters, after the charging of the capacitor is completed.

Assignees

• Hitachi Ltd

Inventors

• Mima Akira
• Kamizuma Hiroshi

Classifications

• H02J1/001

  Hot plugging or unplugging of load or power modules to or from power distribution networks · CPC title

• H02J1/10

  Parallel operation of DC sources · CPC title

• H02M3/33507 Primary

  with automatic control of the output voltage or current, e.g. flyback converters (H02M3/33561, H02M3/33569 take precedence) · CPC title