Contact element and method for its manufacture

Patent metadata

Field	Value
Publication number	US-9755345-B2
Application number	US-201314441968-A
Country	US
Kind code	B2
Filing date	Oct 30, 2013
Priority date	Dec 11, 2012
Publication date	Sep 5, 2017
Grant date	Sep 5, 2017

Abstract

A contact element having contact points for the electrically conductive connection of contact regions of mutually spaced elements, which is formed completely of one or more deposited materials of which at least one is electrically conductive. The contact element is produced in particular using a lithography, electroplating and molding (LiGA) method.

First claim

Thus, having described the invention, what is claimed is:

1. A contact element including:
contact points for the electrically conductive connection of contact regions of mutually spaced elements, wherein said contact element is completely formed of one or more deposited materials, of which at least one is electrically conductive;
a spring section which is elastically deformed when contact is made with the contact regions;
a snap-lock connection which holds the contact element in a position in which the spring section is partially deformed; and
two rigid supporting sections, wherein in a direction substantially orthogonal to a direction connecting the contact points, the spring section is arranged between the two rigid supporting sections, and the contact element is formed into a single part by material deposition.

2. The contact element of claim 1 , wherein the spring section is meander-formed in design.

3. The contact element of claim 1 , wherein the spring section includes several coaxially arranged curved spring tabs, such that adjacent spring tabs make contact when contact is made with the contact regions.

4. The contact element of claim 1 , wherein on a further deformation of the spring section, the rigid supporting sections forming the snap-lock connection slide against each other.

5. The contact element of claim 1 , wherein the snap-lock connection is formed by the rigid supporting sections.

6. The contact element of claim 1 , including a signal or current path between the contact points which bypasses the spring section.

7. A method for the manufacture of a contact element comprising forming said contact element using a LiGA method, wherein upon manufacture said contact element includes:
contact points for the electrically conductive connection of contact regions of mutually spaced elements, wherein said contact element is completely formed of one or more deposited materials, of which at least one is electrically conductive;
a spring section which is elastically deformed when contact is made with the contact regions;
a snap-lock connection which holds the contact element in a position in which the spring section is partially deformed; and
two rigid supporting sections, wherein in a direction substantially orthogonal to a direction connecting the contact points, the spring section is arranged between the two rigid supporting sections, and the contact element is formed into a single part by material deposition.

8. The method of claim 7 , wherein, in said LiGA method, a plurality of connected contact elements is created which contact elements are subsequently separated.

9. The method of claim 7 , wherein the contact elements are deformed following manufacture and possibly following separation in order to engage the snap-lock connection.

10. A contact device having a mounting which possesses a plurality of through-openings, as well as having several contact elements each of which include:
contact points for the electrically conductive connection of contact regions of mutually spaced elements, wherein said contact element is completely formed of one or more deposited materials, of which at least one is electrically conductive;
a spring section which is elastically deformed when contact is made with the contact regions;
a snap-lock connection which holds the contact element in a position in which the spring section is partially deformed; and
two rigid supporting sections, wherein in a direction substantially orthogonal to a direction connecting the contact points, the spring section is arranged between the two rigid supporting sections, and the contact element is formed into a single part by material deposition,
wherein the contact elements are arranged in the through-openings and wherein the sections of said contact elements containing the contact points project beyond the mounting.

11. The contact element of claim 1 , wherein the spring section is meander-formed in design.

12. The contact element of claim 11 , wherein the spring section includes several coaxially arranged curved spring tabs, such that adjacent spring tabs make contact when contact is made with the contact regions.

13. The contact element of claim 12 , wherein on a further deformation of the spring section, the rigid supporting sections forming the snap-lock connection slide against each other.

14. The contact element of claim 11 , wherein the snap-lock connection is formed by the rigid supporting sections.

15. The contact element of claim 13 , including a signal or current path between the contact points which bypasses the spring section.

Assignees

• Rosenberger Hochfrequenztechnik Gmbh & Co Kg

Inventors

• Rosenberger Bernd

Classifications

• H01R43/16

  for manufacturing contact members, e.g. by punching and by bending · CPC title

• H01R13/2428 Primary

  using meander springs · CPC title