Vinyl alcohol polymer, thickening agent, stabilizer for emulsion polymerization, stabilizer for suspension polymerization, coating agent, coated article, sizing agent for fibers, sized yarn, and production method of textile

Patent metadata

Field	Value
Publication number	US-9751968-B2
Application number	US-201415021305-A
Country	US
Kind code	B2
Filing date	Sep 11, 2014
Priority date	Sep 13, 2013
Publication date	Sep 5, 2017
Grant date	Sep 5, 2017

Abstract

Provided by the present invention is a PVA having highly harmonized adequate water solubility, thickening property and coating film strength, and having superior storage stability in terms of the viscosity in an aqueous solution. A vinyl alcohol polymer having a ratio (Mw (A)/Mn (A)) of the weight average molecular weight (Mw (A)) to the number average molecular weight (Mn (A)) of 3 or greater and 8 or less, and being capable of giving a vinyl alcohol polymer having a ratio (Mw/Mn) of a weight average molecular weight (Mw) to a number average molecular weight (Mn) of 2 or greater and less than 3 when treated at 40° C. for 1 hour in a sodium hydroxide solution.

First claim

The invention claimed is:

1. A vinyl alcohol polymer, wherein:
a ratio (Mw/Mn) of a weight average molecular weight (Mw) to a number average molecular weight (Mn) of the vinyl alcohol polymer is in a range of 3 to 8;
the vinyl alcohol polymer comprises a branched structure formed by binding, the binding being cleavable under an alkaline condition; and
when the vinyl alcohol polymer is treated at 40° C. for 1 hour in a sodium hydroxide solution to cleave the binding, a resulting vinyl alcohol polymer has a ratio (Mw/Mn) of 2 or greater and less than 3.

2. The vinyl alcohol polymer according to claim 1 , obtained by:
polymerizing a vinyl ester monomer in the presence of at least one monomer selected from the group consisting of a carboxylic acid having an unsaturated double bond, an alkyl ester thereof, an acid anhydride thereof, and a salt thereof, and a silyl compound having an unsaturated double bond; and
thereafter saponifying and carrying out a heat treatment of the polymerization product at a temperature of 70° C. to 150° C.

3. A thickening agent comprising the vinyl alcohol polymer according to claim 1 .

4. A stabilizer comprising the vinyl alcohol polymer according to claim 1 , wherein the stabilizer is suitable for emulsion polymerization.

5. The stabilizer according to claim 4 , further comprising water.

6. A stabilizer comprising the vinyl alcohol polymer according to claim 1 , wherein the stabilizer is suitable for suspension polymerization.

7. The stabilizer according to claim 6 , further comprising water.

8. A coating agent comprising the vinyl alcohol polymer according to claim 1 .

9. The coating agent according to claim 8 , further comprising a crosslinking agent.

10. A coated article produced by applying the coating agent according to claim 8 on a surface of a base material.

11. The coated article according to claim 10 , which is a thermal recording paper.

12. The coated article according to claim 10 , which is a base paper for release paper.

13. The coated article according to claim 10 , which is an oil resistant paper.

14. A sizing agent comprising the vinyl alcohol polymer according to claim 1 .

15. The sizing agent according to claim 14 , further comprising a wax.

16. A sized yarn comprising a raw yarn, and a binder with which the raw yarn is impregnated, wherein the binder comprises the sizing agent according to claim 14 .

17. A method of producing a textile, comprising weaving the sized yarn according to claim 16 .

18. The vinyl alcohol polymer according to claim 1 , comprising a unit derived from at least one monomer selected from the group consisting of a carboxylic acid having an unsaturated double bond, an alkyl ester of the carboxylic acid, an acid anhydride of the carboxylic acid, a salt of the carboxylic acid, and a silyl compound having an unsaturated double bond, wherein the unit is present in an amount of 0.02 to 5 mol % based on a total number of moles of all monomer units constituting the vinyl alcohol polymer.

Assignees

• Kuraray Co

Inventors

• Kato Masaki
• Maki Hideki
• HACHIYA Keishi
• Kawagoe Masako
• Mori Yoko

Classifications

• B41M5/337

  Additives; Binders {(B41M5/46 takes precedence)} · CPC title

• B41M2205/32

  Thermal receivers · CPC title

• C08F8/12

  Hydrolysis · CPC title

• D21H27/001

  Release paper · CPC title

• B41M2205/02

  Dye diffusion thermal transfer printing (D2T2) · CPC title