Article feeder with a retractable product guide

Patent metadata

Field	Value
Publication number	US-9751704-B2
Application number	US-201615189918-A
Country	US
Kind code	B2
Filing date	Jun 22, 2016
Priority date	Mar 12, 2013
Publication date	Sep 5, 2017
Grant date	Sep 5, 2017

Abstract

An automatic stack feeder having a moveable stack or product guide is disclosed. The automatic stack feeder may be configured to receive a stack of articles and a container enclosing a stack of articles. To ensure the stack of articles is properly supported following unloading from the container, the stack guide is moveable between a first and a second position, wherein the stack guide is in contact with the stack of articles while in the first position, and not in contact with the stack when in the second position.

First claim

What is claimed is:

1. A stack feeder comprising:
conveyor configured to receive a stack of articles;
a stack guide located proximate the conveyor, the stack guide moveable between a first position and a second position;
an actuator movably connected to a mechanical linkage, the actuator configured to move the stack guide, via the mechanical linkage, between the first position and the second position, wherein, to move the stack guide, the actuator moves in a direction substantially perpendicular to a direction of movement of the stack guide; and
the mechanical linkage, wherein the mechanical linkage comprises:
a piston connected to the actuator and to a first cam;
a crankshaft connected to the first cam, the crankshaft extending along a length of the stack guide;
one or more second cams operably connected to the crankshaft and to the stack guide;

wherein the first cam translates the linear motion of the actuator into rotational motion of the crankshaft, and wherein the one or more second cams translate rotational motion of the crankshaft into linear movement of the stack guide.

2. The stack feeder of claim 1 , wherein the stack guide comprises a continuous, planar surface disposed at a right angle to a plane of the conveyor, the continuous planar surface extending substantially parallel to a length of the conveyor; and wherein the direction of movement of the stack guide between the first and the second position is in a direction substantially perpendicular to the length of the conveyor and to the continuous planar surface.

3. The stack feeder of claim 1 , wherein the first cam comprises a ring gear, and the crankshaft comprises teeth configured to engage with the ring gear of the first cam.

4. The stack feeder of claim 1 , wherein the crankshaft is supported by one or more bearings which allow for rotational movement of the crankshaft.

5. The stack feeder of claim 1 , wherein the actuator comprises a piston operably connected to a motive force generator.

6. The stack feeder of claim 5 , wherein the motive force generator is a pneumatic motor.

7. The stack feeder of claim 5 , wherein the motive force generator is an electric motor.

8. The stack feeder of claim 1 , comprising a controller configured to operate the actuator to control movement of the stack guide, and to operate the conveyor.

9. A method of operating a stack feeder comprising:
operating a conveyor to move a stack of articles;
moving an actuator in a first direction, the actuator connected to a stack guide located proximate the conveyor via a mechanical linkage, the stack guide moveable between a first position and a second position via the mechanical linkage, wherein the stack guide comprises a continuous planar surface extending substantially parallel to a length of the conveyor; and
wherein moving the actuator in the first direction moves the stack guide in a second direction which is substantially perpendicular to the first direction; and
wherein the mechanical linkage comprises:
a piston connected to the actuator and to a first cam;
a crankshaft connected to the first cam, the crankshaft extending along a length of the stack guide;
one or more second cams operably connected to the crankshaft and to the stack guide; and
wherein moving the actuator comprises moving the piston, which operates the first cam, wherein the first cam translates the linear motion of the actuator into rotational motion of the crankshaft, and wherein the one or more second cams translate rotational motion of the crankshaft into linear movement of the stack guide.

10. The method of claim 9 wherein the second direction is substantially perpendicular to the planar surface of the stack guide.

11. The method of claim 10 further comprising:
receiving a container of articles on the conveyor;
unloading a stack of articles from the container; and
moving the actuator in third direction thereby moving the stack guide in a fourth direction which is in a direction opposite the second direction.

12. A stack feeder comprising:
means for operating a conveyor to move a stack of articles;
means for moving an actuator in a first direction, the actuator connected to a stack guide located proximate the conveyor via a mechanical linkage, the stack guide moveable between a first position and a second position via the mechanical linkage, wherein the stack guide comprises a continuous planar surface extending substantially parallel to a length of the conveyor; and
wherein moving actuator in the first direction moves the stack guide in a second direction which is substantially perpendicular to the first direction, wherein the mechanical linkage comprises:
a piston connected to the actuator and to a first cam;
a crankshaft connected to the first cam, the crankshaft extending along a length of the stack guide;
one or more second cams operably connected to the crankshaft and to the stack guide; and
wherein moving the actuator comprises moving the piston, which operates the first cam, wherein the first cam translates the linear motion of the actuator into rotational motion of the crankshaft, and wherein the one or more second cams translate rotational motion of the crankshaft into linear movement of the stack guide.

13. The stack feeder of claim 12 further comprising:
means for receiving a container of articles on the conveyor;
means for unloading a stack of articles from the container; and
means for moving the actuator in third direction thereby moving the stack guide in a fourth direction which is in a direction opposite the second direction.

Assignees

• United States Postal Service

Inventors

• Houston Edward F
• Roman Juan A
• Mcconnell William P
• Hume Robert E
• Hillerich Thomas A
• Dickey Darin

Classifications

• B65H2511/51

  Presence · CPC title

• B65H2701/1916

  Envelopes and articles of mail · CPC title

• B65H2301/422542

  emptying or unloading processes · CPC title

• B07C1/025

  Devices for the temporary stacking of objects provided with a stacking and destacking device (interstack device) · CPC title

• B65H1/263

  Auxiliary supports for keeping the pile in the separation process during introduction of a new pile · CPC title