Electric automobile

Patent metadata

Field	Value
Publication number	US-9751409-B2
Application number	US-201414587240-A
Country	US
Kind code	B2
Filing date	Dec 31, 2014
Priority date	Feb 25, 2011
Publication date	Sep 5, 2017
Grant date	Sep 5, 2017

Abstract

An electric vehicle includes a motor unit configured to drive a wheel, the motor unit including motor coils; a control system including an inverter; a temperature sensor configured to sense temperature of the motor coils or the inverter; and a limiter configured to, if the temperature sensed by the temperature sensor is equal to or greater than a motor coils temperature threshold, reduce a motor current of the motor unit until a derivative dTmc/dt of the sensed temperature with time drops to zero or below, or to, if the temperature sensed by the temperature sensor is equal to or greater than an inverter temperature threshold, limit a current command to the inverter until a derivative dTic/dt of the sensed temperature with time drops to zero or below. The limiter is further configured to stop reducing a motor current of the motor or limiting the current command to the inverter.

First claim

What is claimed is:

1. An electric vehicle comprising:
a motor unit configured to drive a wheel, the motor unit including motor coils;
a control system that controls the motor unit, the control system including an inverter;
a temperature sensor that is associated with the motor coils of the motor unit and is configured to sense temperature Tmc of the motor coils or a temperature sensor that is associated with the inverter and is configured to sense temperature Tic of the inverter; and
a limiter configured to, if the temperature Tmc sensed by the temperature sensor is equal to or greater than a motor coils temperature threshold, reduce a motor current of the motor unit, or to, if the temperature Tic sensed by the temperature sensor is equal to or greater than an inverter temperature threshold, reduce a current command value to the inverter,
the limiter being further configured to, upon detecting the sign that the temperature Tmc or Tic has started to drop, stop reducing a motor current of the motor or reducing the current command value to the inverter.

2. The electric vehicle as claimed in claim 1 , wherein the control system includes an electronic control unit (ECU) configured to perform general control of the vehicle and also includes an inverter unit, the inverter unit including a power circuitry which includes the inverter and also including a motor control circuitry configured to control at least the power circuitry in accordance with control from the ECU; and
wherein the inverter is configured to convert a DC power from a battery unit into an AC power used to drive the motor unit.

3. The electric vehicle as claimed in claim 2 , wherein the motor control circuitry includes the limiter; and
wherein the limiter includes a determiner configured to determine if the temperature sensed by the temperature sensor exceeds the motor coils temperature threshold or the inverter temperature threshold and also includes a controller configured to send to the power circuitry, if it is determined that the sensed temperature exceeds the motor coils temperature threshold or the inverter temperature threshold, a command that reduces the motor current of the motor unit or a command that reduces the current command value to the inverter.

4. The electric vehicle as claimed in claim 3 , wherein the inverter unit includes an abnormalities notifier configured to send to the ECU a notification of abnormalities of the motor unit if the determiner determines that the sensed temperature exceeds the motor coils temperature threshold or a notification of abnormalities of the inverter if the determiner determines that the sensed temperature exceeds the inverter temperature threshold.

5. The electric vehicle as claimed in claim 1 , further comprising:
a wheel bearing unit; and
a reducer unit;
wherein the motor unit, together with the wheel bearing unit and the reducer unit, forms an in-wheel motor drive system that is partly or entirely disposed within the wheel.

6. The electric vehicle as claimed in claim 1 , further comprising:
a reducer unit configured to produce rotation with a speed that is reduced with respect to that of rotation of the motor unit,
wherein the reducer unit comprises a cycloidal reducer.

Assignees

• Ntn Toyo Bearing Co Ltd

Inventors

• Ozaki Takayoshi

Classifications

• B60L2270/145

  Structure borne vibrations · CPC title

• B60L2240/425

  Temperature · CPC title

• B60L3/003

  relating to inverters · CPC title

• B60K7/0007

  the motor being electric · CPC title

• B60L50/51

  characterised by AC-motors · CPC title