Transfer

Patent metadata

Field	Value
Publication number	US-9751404-B2
Application number	US-201615277464-A
Country	US
Kind code	B2
Filing date	Sep 27, 2016
Priority date	Sep 29, 2015
Publication date	Sep 5, 2017
Grant date	Sep 5, 2017

Abstract

A transfer includes an input shaft, an output shaft, an output member, a high-low switching mechanism, a clutch, an actuator, a screw mechanism, a first transmitting mechanism, a cam engaging member, a drum cam, and a second transmitting mechanism. The high-low switching mechanism is configured to change a rate of rotation of the input shaft and transmit a resultant rotation to the output shaft. The second transmitting mechanism is configured to transmit a movement of one of the drum cam and the cam engaging member that is connected to a second shaft to the high-low switching mechanism via the second shaft such that the high-low switching mechanism switches between the high-speed gear and the low-speed gear.

First claim

What is claimed is:

1. A transfer comprising:
an input shaft;
an output shaft;
an output member configured to output power to a different output destination than the output shaft;
a high-low switching mechanism configured to change a rate of rotation of the input shaft and transmit a resultant rotation to the output shaft, the high-low switching mechanism including a high-speed gear and a low-speed gear;
a clutch configured to transmit or interrupt a transmission of some of the power of the output shaft from the output shaft to the output member, or adjust transfer torque that is transmitted from the output shaft to the output member;
an actuator;
a screw mechanism that includes a threaded shaft member and a nut member that are a pair of screw members, the threaded shaft member and the nut member screwing together, the screw mechanism configured to rotatably drive one of the screw members, of the threaded shaft member and the nut member, around an axis of the output shaft with the actuator such that the nut member moves in a direction of an axis of the output shaft;
a first transmitting mechanism configured to transmit a movement of the nut member that is in the direction of the axis of the output shaft to the clutch;
a second transmitting mechanism including a second shaft, the second shaft being arranged parallel to the output shaft, the second shaft configured to move in a direction of an axis of the second shaft;
a cam engaging member that is connected to one of the second shaft and the one screw member; and
a drum cam that is connected to the other of the second shaft and the one screw member, the drum cam including a cam groove that engages with the cam engaging member, the drum cam configured to move relative to the cam engaging member in the direction of the axis of the second shaft, by rotation of the one screw member around the axis of the output shaft, wherein
the second transmitting mechanism is configured to transmit a movement, which is in the direction of the axis of the second shaft, of one of the drum cam and the cam engaging member that is connected to the second shaft to the high-low switching mechanism via the second shaft such that the high-low switching mechanism switches between the high-speed gear and the low-speed gear.

2. The transfer according to claim 1 , wherein:
the cam groove of the drum cam includes an inclined cam groove portion and a switching cam groove portion;
the inclined cam groove portion extends in a direction inclined with respect to the axis of the second shaft or the axis of the output shaft;
the switching cam groove portion extends in a direction perpendicular to the axis of the second shaft or the axis of the output shaft, the switching cam groove portion is adapted to adjust the transfer torque that is transmitted from the output shaft to the output member; and
the switching cam groove portion is configured to prevent a relative movement of the cam engaging member and the drum cam in the direction of the axis of the second shaft regardless of rotation of the one screw member around the axis of the output shaft.

3. The transfer according to claim 2 , wherein:
The switching cam groove portion includes a first switching cam groove portion and second switching cam groove portion;
the first switching cam groove portion is provided on one end portion of the inclined cam groove portion; and
the second switching cam groove portion is provided on the other end portion of the inclined cam groove portion.

4. The transfer according to claim 1 , wherein:
the cam groove formed on the drum cam includes an inclined cam groove portion that extends in a direction inclined with respect to the axis of the output shaft or the axis of the second shaft; and
the drum cam is configured to move relative to the cam engagement member in the direction of the axis of the second shaft by the inclined cam groove portion, when the one screw member is rotated around the axis of the output shaft by the actuator, such that the drum cam moves in the direction of the axis of the second shaft by an amount of movement that is greater than an amount of movement of the nut member in the direction of the axis of the output shaft.

5. The transfer according to claim 1 , wherein:
the cam engaging member is connected to the second shaft; and
the drum cam is connected to the one screw member.

6. The transfer according to claim 5 , wherein:
the drum cam is connected to the nut member;
the nut member is supported in a manner able to rotate around the axis of the output shaft; and
the threaded shaft member is supported in a manner unable to move in the direction of the axis of the output shaft and unable to rotate around the axis of the output shaft.

7. The transfer according to claim 5 , wherein:
the drum cam is connected to the threaded shaft member;
the nut member is supported in a manner unable to rotate around the axis of the output shaft; and
the threaded shaft member is supported in a manner unable to move in the direction of the axis of the output shaft and able to rotate around the axis of the output shaft.

8. The transfer according to claim 5 , wherein:
an output shaft support bearing that rotatably supports an end portion of the output shaft that is on the drum cam side, from among both end portions of the output shaft, is arranged inside the drum cam within a length range of the drum can in the direction of the axis of the output shaft.

9. The transfer according to claim 1 , wherein:
the actuator is connected to the nut member of the screw mechanism via a worm gear;
the cam engaging member is connected to a worm wheel of the worm gear;
the drum cam is connected to the second shaft; and
the drum cam has a partial cylindrical shape that follows an outer periphery of the worm wheel.

10. The transfer according to claim 1 , wherein the second transmitting mechanism includes a standby mechanism that transmits a movement of the cam engaging member or a movement of the drum cam, in the direction of the axis of the second shaft, to the second shaft via a spring member.

11. The transfer according to claim 1 , wherein the nut member screws together with the threaded shaft member via a plurality of balls.

12. The transfer according to claim 1 , wherein:
the clutch is one of a single disc clutch and a multiple disc clutch; and
the clutch is configured to adjust the transfer torque to the output member.

Assignees

• Toyota Motor Co Ltd

Inventors

• Imafuku Mizuki

Classifications

• B60K17/08

  of mechanical type · CPC title

• B60K17/344

  having a transfer gear · CPC title

• F16H2025/209

  using worm gears · CPC title

• B60K23/0808 Primary

  for varying torque distribution between driven axles, e.g. by transfer clutch · CPC title

• B60K17/34

  for driving both front and rear wheels, e.g. four wheel drive vehicles · CPC title