Aluminum alloy brazing sheet for heat exchanger

Patent metadata

Field	Value
Publication number	US-9751143-B2
Application number	US-201313795550-A
Country	US
Kind code	B2
Filing date	Mar 12, 2013
Priority date	Mar 30, 2012
Publication date	Sep 5, 2017
Grant date	Sep 5, 2017

Abstract

An aluminum alloy brazing sheet for heat exchangers has a core, a sacrificial material formed on one side of the core, and a brazing filler metal formed on the other side of the core. The core is made of an aluminum alloy containing Si, Cu, Mn, and Al. The sacrificial material is made of an aluminum alloy containing Si, Zn, Mg, and Al. The brazing filler metal is made of an aluminum alloy. The aluminum alloy brazing sheet for heat exchangers has a work hardening exponent n of not less than 0.05. The core has an average crystal grain size of not more than 10 μm in a cross-section. The aluminum alloy brazing sheet for heat exchangers has excellent strength and corrosion resistance even when it is formed into a thin material and also has excellent high frequency weldability and weld cracking resistance during electric resistance welding.

First claim

What is claimed is:

1. An aluminum alloy brazing sheet for heat exchangers, comprising:
a core consisting of a first aluminum alloy comprising: Al, Si: from 0.1 to 1.0% by mass, Cu: from 0.5 to 1.2% by mass, and Mn: from 0.5 to 2.0% by mass;
a sacrificial material provided on one side of the core and made of a second aluminum alloy comprising: Al, Si: more than 0.2% by mass and not more than 0.8% by mass, Zn: more than 2.0% by mass and not more than 5.0% by mass, and Mg: from 1.0 to 4.5% by mass; and
a brazing filler metal provided on the other side of the core and made of a third aluminum alloy,
wherein
the aluminum alloy brazing sheet has a work hardening exponent n of from 0.05 to 0.21, and
the core has no clear crystal grain boundary.

2. The aluminum alloy brazing sheet for heat exchangers according to claim 1 , wherein the core further comprises at least one selected from the group consisting of: Ti: from 0.05 to 0.25% by mass, Cr: not more than 0.25% by mass, and Mg: from 0.05 to 0.5% by mass.

3. The aluminum alloy brazing sheet for heat exchangers according to claim 1 , wherein the aluminum alloy brazing sheet is obtained by a process comprising rolling the aluminum alloy brazing sheet in a finish cold rolling at a cold rolling ratio of more than 80% and not more than 97% without intermediate annealing.

Assignees

• Kobe Steel Ltd
• Denso Corp

Inventors

• Kimura Shimpei
• Ueda Toshiki
• Izumi Takahiro
• Konishi Haruyuki
• Teramoto Hayaki
• Hakamata Osamu
• Yamamoto Michiyasu

Classifications

• B23K1/0012 Primary

  Brazing of heat exchangers · CPC title

• B23K35/0238

  layered · CPC title

• B32B15/016

  all layers being formed of aluminium or aluminium alloys · CPC title

• Y10T428/12764

  Next to Al-base component · CPC title

• B23K1/0004

  Resistance soldering · CPC title