Bobbin and rotary electric machine

Patent metadata

Field	Value
Publication number	US-9748813-B2
Application number	US-201414220135-A
Country	US
Kind code	B2
Filing date	Mar 20, 2014
Priority date	May 17, 2013
Publication date	Aug 29, 2017
Grant date	Aug 29, 2017

Abstract

A bobbin for electrically insulating the stator core from a coil wire to be wound around the bobbin includes: a coil winding portion around which the coil wire is to be wound; and a terminal fixing portion to which a winding starting end portion and a winding finishing end portion of the coil wire are to be fixed. The terminal fixing portion includes a first groove configured to guide a winding starting section extending from the winding starting end portion of the coil wire to a winding starting position of the coil winding portion and a second groove configured to guide a winding finishing section extending from a winding finishing position of the coil winding portion to the winding finishing end portion of the coil wire to intersect the winding starting section when seen in an axial direction.

First claim

What is claimed is:

1. A rotary electric machine comprising:
a stator having the stator core;
a rotor; and
a bobbin mounted to the stator core and configured to electrically insulate the stator core from a first coil wire to be wound around the bobbin,
wherein the bobbin includes:
a coil winding portion around which the first coil wire is to be wound; and
a terminal fixing portion to which a winding starting end portion and a winding finishing end portion of the first coil wire are to be fixed,

wherein the terminal fixing portion includes a first groove set and a second groove set and the bobbin is configured to allow the first coil wire to be wound around the coil winding portion through the use of one of the first groove set and the second groove set,
wherein the first groove set includes a first groove configured to guide a winding starting section extending from the winding starting end portion of the first coil wire to a winding starting position of the coil winding portion and a second groove configured to guide a winding finishing section extending from a winding finishing position of the coil winding portion to the winding finishing end portion of the first coil wire to intersect the winding starting section when seen in an axial direction,
wherein the second groove set includes a third groove configured to guide the winding starting section and a fourth groove configured to guide the winding finishing section not to intersect the winding starting section when seen in the axial direction,
wherein the rotary electric machine further comprises:
a wire connection substrate disposed at one axial end of the bobbin and provided with a wire connection pattern for connecting the first coil wire in a predetermined wire connection pattern;
a bobbin body including the bobbin around which the first coil wire is wound such that a winding starting section of the first coil wire intersects a winding finishing section of the first coil wire when seen in the axial direction; and
an additional bobbin body formed by winding a second coil wire around an additional bobbin,

wherein the additional bobbin includes an additional coil winding portion around which the second coil wire is wound and an additional terminal fixing portion to which a winding starting end portion and a winding finishing end portion of the second coil wire are fixed,
wherein the additional bobbin body is configured such that, when seen in the axial direction, a winding starting section extending from the winding starting end portion of the second coil wire wound around the additional bobbin to a winding starting position of the additional coil winding portion does not intersect a winding finishing section extending from a winding finishing position of the additional coil winding portion to the winding finishing end portion of the second coil wire, and
wherein the bobbin and the additional bobbin are disposed adjacent to each other in a circumferential direction of the stator.

2. The rotary electric machine of claim 1 , wherein the terminal fixing portion includes at least two pin holes into which a first pin for wrapping the winding starting end portion of the first coil wire and a second pin for wrapping the winding finishing end portion of the first coil wire are inserted.

3. The rotary electric machine of claim 2 , wherein the terminal fixing portion includes two first pin holes spaced apart from each other by a predetermined distance in a rotation direction, and two second pin holes spaced apart from each other by a predetermined distance in the rotation direction, the first pin is inserted into one of the first pin holes while the second pin is inserted into one of the second pin holes.

4. The rotary electric machine of claim 1 , which has a slot combination in which coils having the same phase but differing 180 degrees in electrical angle from each other are disposed adjacent to each other.

Assignees

• Yaskawa Electric Corp

Inventors

• Harada Manabu
• Iwakiri Mitsuru
• Kakihara Masanobu
• Nakazono Kensuke

Classifications

• H02K2203/12

  Machines characterised by the bobbins for supporting the windings · CPC title

• H02K1/148

  Sectional cores (H02K1/141 takes precedence) · CPC title

• H02K3/50 Primary

  Fastening of winding heads, equalising connectors, or connections thereto · CPC title

• H02K3/52

  Fastening salient pole windings or connections thereto · CPC title

• H02K3/345 Primary

  between conductor and core, e.g. slot insulation · CPC title