Ground contact module for a contact module stack

Patent metadata

Field	Value
Publication number	US-9748681-B1
Application number	US-201615168419-A
Country	US
Kind code	B1
Filing date	May 31, 2016
Priority date	May 31, 2016
Publication date	Aug 29, 2017
Grant date	Aug 29, 2017

Abstract

A ground contact module includes a ground leadframe and a ground dielectric body. The ground leadframe has ground contacts extending between corresponding mating ends and terminating ends with transition portions therebetween. The ground dielectric body holds the ground leadframe and has a low loss layer overmolded over the ground leadframe and encasing the transition portions of the ground contacts. The ground dielectric body has lossy wings received in pockets in the low loss layer. The lossy wings are electrically coupled to corresponding ground contacts and are manufactured from lossy material capable of absorbing electrical resonance propagating through the contact module stack. The lossy wings are separate and discrete from the low loss layer and are attached to the at least one low loss layer in proximity to the corresponding ground contacts. Each lossy wing is electrically coupled to only one of the ground contacts.

First claim

What is claimed is:

1. A ground contact module comprising:
a ground leadframe having ground contacts extending between corresponding mating ends and terminating ends thereof with transition portions between the mating ends and the terminating ends, the transition portions being generally planar between a first side and a second side of the ground leadframe; and
a ground dielectric body holding the ground leadframe, the ground dielectric body having at least one low loss layer overmolded over the ground leadframe and encasing the transition portions of the ground contacts, the at least one low loss layer defining pockets, the ground dielectric body having lossy wings received in corresponding pockets, the lossy wings being electrically coupled to corresponding ground contacts, the lossy wings being manufactured from lossy material capable of absorbing electrical resonance propagating through a contact module stack, the lossy wings being separate and discrete from the at least one low loss layer and being attached to the at least one low loss layer in proximity to the corresponding ground contacts, wherein each lossy wing is electrically coupled to only one of the ground contacts.

2. The ground contact module of claim 1 , wherein the lossy wing directly engages the corresponding ground contact.

3. The ground contact module of claim 1 , wherein the lossy wing extends outward from an edge of the ground contact into a ground leadframe plane of the corresponding ground contact.

4. The ground contact module of claim 1 , wherein the lossy wing includes an outer surface coplanar with an outer surface of the low loss layer.

5. The ground contact module of claim 1 , wherein the low loss layer includes bridges between adjacent pockets to separate the pockets and the corresponding lossy wings.

6. The ground contact module of claim 1 , wherein the low loss layer includes bridges extending between first and second lands at the mating and terminating ends, respectively, the bridges separate pockets from each other, the bridges separate adjacent lossy wings from each other.

7. The ground contact module of claim 1 , wherein at least one of the ground contacts includes the lossy wings electrically coupled thereto on opposite edges of the corresponding ground contact.

8. The ground contact module of claim 1 , wherein a plurality of the ground contacts are tied together by bridge sections of the ground leadframe.

9. The ground contact module of claim 1 , wherein the ground contacts include a first ground contact and a second ground contact, the lossy wings include a first lossy wing and a second lossy wing, the first and second lossy wings being positioned between the first and second ground contacts, a bridge of the low loss layer being positioned between the first and second wings to isolate the first and second wings from each other.

10. A contact module stack comprising:
first and second signal contact modules each including a corresponding first and second signal leadframe and a corresponding first and second signal dielectric body holding the corresponding first and second signal leadframe, the first and second signal leadframes each having plural signal contacts extending between mating ends and terminating ends with transition portions between the mating and terminating ends, the first and second signal dielectric bodies substantially enclosing the transition portions; and
first and second ground contact modules flanking the first and second signal contact modules such that the contact module stack has a ground-signal-signal-ground contact module arrangement, the first and second ground contact modules each including a corresponding first and second ground leadframe and a corresponding first and second ground dielectric body holding the corresponding first and second ground leadframe, the first and second ground leadframes each having ground contacts extending between corresponding mating ends and terminating ends with transition portions between the mating ends and the terminating ends, the first ground dielectric body having a first low loss layer defining pockets and first lossy wings received in corresponding pockets and being electrically coupled to corresponding ground contacts of the first ground leadframe, wherein each first lossy wing is electrically coupled to only one of the ground contacts of the first ground leadframe, the second ground dielectric body having a second low loss layer having pockets and second lossy wings received in corresponding pockets and being electrically coupled to corresponding ground contacts of the second ground leadframe, wherein each second lossy wing is electrically coupled to only one of the ground contacts of the second ground leadframe;
wherein the first and second lossy wings are manufactured from lossy material capable of absorbing electrical resonance propagating through the contact module stack.

11. The contact module stack of claim 10 , wherein the first lossy wings directly engage the corresponding ground contacts of the first ground leadframe.

12. The contact module stack of claim 10 , wherein the first lossy wings extend outward from edges of the corresponding ground contacts of the first ground leadframe into a ground leadframe plane of the first ground leadframe.

13. The contact module stack of claim 10 , wherein the first lossy wings include outer surfaces coplanar with an outer surface of the first low loss layer.

14. The contact module stack of claim 10 , wherein the first low loss layer includes bridges between adjacent pockets to separate the pockets and the corresponding first lossy wings.

15. The contact module stack of claim 10 , wherein the first low loss layer includes bridges extending between first and second lands at the mating and terminating ends, respectively, the bridges separate pockets from each other, the bridges separate adjacent first lossy wings from each other.

16. The contact module stack of claim 10 , wherein at least one of the ground contacts of the first ground leadframe includes the first lossy wings electrically coupled thereto on opposite edges of the corresponding ground contact.

17. A communication connector comprising:
a housing having a mating end and a loading end, the housing having a cavity open at the loading end; and
a contact module stack loaded into the cavity of the housing through the loading end, the contact module stack comprising:
at least one signal contact module including a signal leadframe and a dielectric body holding the signal leadframe, the signal leadframe having plural signal contacts extending between mating ends and terminating ends with transition portions between the mating and terminating ends, the dielectric body substantially enclosing the transition portions; and
at least one ground contact module stacked adjacent the at least one signal contact module, the at least one ground contact module including a ground leadframe and a ground dielectric body holding the ground leadframe, the ground leadframe having ground contacts extending between mating ends and terminating ends with transition portions between the mating ends and the terminating ends, the ground dielectric body having at least one low loss layer with pockets and lossy wings received in corresponding pockets and being electrically coupled to corresponding ground contacts, the lossy wings being manufactured from lossy material capable of absorbing electrical resonance propagating through the contact module stack, the lossy wings being separate and discrete from the at least one low loss layer and being attached to the at leas

Assignees

• Tyco Electronics Corp
• Te Connectivity Corp

Inventors

• Champion Bruce Allen
• Phillips Michael John
• Shirk Michael Eugene

Classifications

• H01R13/6587

  for mounting on PCBs · CPC title

• H01R12/724 Primary

  containing contact members forming a right angle · CPC title

• H01R13/6599

  Dielectric material made conductive, e.g. plastic material coated with metal · CPC title

• H01R12/732

  Printed circuits being in the same plane · CPC title

• H01R13/648 Primary

  Protective earth or shield arrangements on coupling devices {, e.g. anti-static shielding}   (coaxially arranged shields H01R24/38) · CPC title