Conductor connector accessories and methods for connecting conductors to conductor connector accessories

Patent metadata

Field	Value
Publication number	US-9748670-B1
Application number	US-201615366151-A
Country	US
Kind code	B1
Filing date	Dec 1, 2016
Priority date	Dec 1, 2016
Publication date	Aug 29, 2017
Grant date	Aug 29, 2017

Abstract

A method for connecting a conductor and a conductor connector accessory includes inserting an end portion of the conductor into an interior of a tube, and inserting the tube into an interior of a barrel. The barrel defines a plurality of radial passages extending between an outer surface of the barrel and the interior of the barrel. The method further includes providing a plurality of lobes, each of the plurality of lobes disposed within one of the plurality of passages. The method further includes inserting the barrel into an interior of an outer shell, and compressing the outer shell, barrel, lobes, tube and end portion together.

First claim

What is claimed is:

1. A method for connecting a conductor and a conductor connector accessory, the method comprising:
inserting an end portion of the conductor into an interior of a tube;
inserting the tube into an interior of a barrel, the barrel defining a plurality of radial passages extending between an outer surface of the barrel and the interior of the barrel;
providing a plurality of lobes, each of the plurality of lobes disposed within one of the plurality of passages;
inserting the barrel into an interior of an outer shell; and
compressing the outer shell, barrel, lobes, tube and end portion together.

2. The method of claim 1 , further comprising inserting a fastener through one of the plurality of passages and into contact with the tube.

3. The method of claim 1 , wherein the outer shell, lobes, and tube are formed from a first material and the barrel is formed from a second material different from the first material.

4. The method of claim 3 , wherein the first material is an aluminum and the second material is a steel.

5. The method of claim 1 , wherein the outer shell, lobes, and tube are formed from an aluminum.

6. The method of claim 1 , wherein the barrel is formed from a steel.

7. The method of claim 1 , wherein a grit coating is disposed on an inner surface of the tube defining the interior and the end portion of the conductor contacts the grit coating when the end portion of the conductor is inserted into the interior of the tube.

8. The method of claim 7 , wherein the grit coating is formed from silicon carbide particles.

9. The method of claim 1 , wherein the conductor is an aluminum conductor steel supported conductor.

10. The method of claim 1 , wherein the conductor connector accessory is a dead end.

11. The method of claim 1 , wherein the conductor connector accessory is a splice.

12. A conductor connector accessory, the conductor connector accessory assembly comprising:
a tube comprising an interior surface defining an interior, wherein a grit coating is disposed on an inner surface of the tube;
a barrel defining an interior and surrounding the tube, the barrel defining a plurality of radial passages extending between an outer surface of the barrel and the interior of the barrel;
a plurality of lobes, each of the plurality of lobes disposed within one of the plurality of passages and in contact with tube; and
an outer shell defining an interior and surrounding the barrel.

13. The conductor connector accessory of claim 12 , further comprising a fastener extending through one of the plurality of passages and in contact with the tube.

14. The conductor connector accessory of claim 12 , wherein the outer shell, lobes, and tube are formed from a first material and the barrel is formed from a second material different from the first material.

15. The conductor connector accessory of claim 14 , wherein the first material is an aluminum and the second material is a steel.

16. The conductor connector accessory of claim 12 , wherein each of the plurality of lobes has a wedge-shaped cross-sectional profile.

17. The conductor connector accessory of claim 12 , wherein the barrel is a component of a dead end core, the dead end core comprising the barrel, a corrugated portion, and an eye.

18. The conductor connector accessory of claim 12 , wherein the conductor connector accessory is a dead end.

19. The conductor connector accessory of claim 12 , wherein the conductor connector accessory is a splice.

Assignees

• Afl Telecommunications Llc

Inventors

• Quesnel Wayne

Classifications

• H02G1/14

  for joining or terminating cables · CPC title

• H01R13/03

  characterised by the material, e.g. plating, or coating materials · CPC title

• H01R4/203 Primary

  having an uneven wire-receiving surface to improve the contact · CPC title

• H02G7/056

  Dead-end clamps · CPC title

• H01R43/048

  Crimping apparatus or processes (H01R43/042 takes precedence) · CPC title