Separator for nonaqueous cell and nonaqueous cell

Patent metadata

Field	Value
Publication number	US-9748543-B2
Application number	US-201414553563-A
Country	US
Kind code	B2
Filing date	Nov 25, 2014
Priority date	May 28, 2012
Publication date	Aug 29, 2017
Grant date	Aug 29, 2017

Abstract

Provided are a separator for a nonaqueous cell that has air permeability and is small in thickness while maintaining strength properties; and a nonaqueous cell having this separator. The separator includes a fiber sheet in which a polyvinyl alcohol fiber is incorporated in a proportion of 30% or more by mass (based on the fiber sheet). The fiber has a fiber breaking temperature in heated water of lower than 100° C. and higher than 85° C.

First claim

What is claimed is:

1. A separator, comprising a fiber sheet comprising a plurality of polyvinyl alcohol fibers A in a proportion of 30% or more by mass, based on a mass of the fiber sheet, the fibers A having a fiber breaking temperature in heated water of lower than 100° C. and higher than 85° C.,
wherein the plural fibers A are bonded to one another on their surfaces at crossing points while maintaining a fiber structure, and
wherein the fiber breaking temperature is measured by connecting a weight giving a load of 0.9 gf/500 dtex to a polyvinyl alcohol fiber A having a test length of 5 cm, hanging the weighted fiber in 500 cc of 20° C. water, then increasing the water temperature at a rate of 1° C./minute until the weighted fiber breaks, wherein the fiber breaking temperature is the temperature of the water when the weighted fiber breaks.

2. The separator according to claim 1 , wherein the fiber sheet further comprises a polyvinyl alcohol fiber B having a fiber breaking temperature in heated water of lower than 80° C.

3. The separator according to claim 1 , wherein the fiber sheet further comprises a glass fiber.

4. The separator according to claim 2 , wherein the fiber sheet further comprises a glass fiber.

5. The separator according to claim 3 , wherein the glass fiber is a pulverized glass fiber having a maximum fiber diameter of 30 μm or less, and an average fiber diameter of 0.1 to 1.0 μm; and the glass fiber is incorporated in a proportion of 20 to 50% by mass, based on the mass of the fiber sheet.

6. The separator according to claim 3 , wherein the separator has a thickness of 9 to 30 μm, a density of 0.6 to 1.0 g/cm 3 , and a strength of 0.6 kg/15 mm or more in a longitudinal direction thereof.

7. The separator according to claim 3 , wherein the glass fiber is a physically pulverized glass fiber.

8. The separator according to claim 3 , wherein the glass fiber is a glass fiber subjected to a pulverizing treatment which is a wet-pulverizing treatment.

9. The separator according to claim 1 , wherein the fiber sheet further comprises a cellulose fiber.

10. The separator according to claim 2 , wherein the fiber sheet further comprises a cellulose fiber.

11. The separator according to claim 9 , wherein the cellulose fiber is a beaten product from an organic-solvent-spun cellulose fiber or a natural cellulose fiber.

12. The separator according to claim 10 , wherein the cellulose fiber is a beaten product from an organic-solvent-spun cellulose fiber or a natural cellulose fiber.

13. The separator according to claim 9 , satisfying the following requirements (1) and (2):
(i) the separator has a thickness ranging from 5 to 30 μm, and
(ii) a quantity of (the strength (Kg/15 mm) in a longitudinal direction of the separator)/(the thickness (μm) thereof)>0.05.

14. The separator according to claim 10 , satisfying the following requirements (1) and (2):
(i) the separator has a thickness ranging from 5 to 30 μm, and
(ii) a quantity of (the strength (Kg/15 mm) in a longitudinal direction of the separator)/(the thickness (μm) thereof)>0.05.

15. A nonaqueous cell, comprising the separator according to claim 1 .

Assignees

• Kuraray Co

Inventors

• Hayakawa Tomohiro
• Kawai Hiroyuki
• Hayashi Hideo
• Kambe Koichi

Classifications

• H01M50/4295 Primary

  Natural cotton, cellulose or wood · CPC title

• H01M2/1626 Primary

  Electricity · mapped topic

• H01M2/145

  Electricity · mapped topic

• H01M2/1633

  Electricity · mapped topic

• H01M2/18

  Electricity · mapped topic