Athletic activity monitoring device with energy capture

Patent metadata

Field	Value
Publication number	US-9748463-B2
Application number	US-201615165426-A
Country	US
Kind code	B2
Filing date	May 26, 2016
Priority date	May 28, 2015
Publication date	Aug 29, 2017
Grant date	Aug 29, 2017

Abstract

Aspects relate to an energy harvesting device adapted for use by an athlete while exercising. The device may utilize a mass of phase-change material to store heat energy, the stored heat energy subsequently converted into electrical energy by one or more thermoelectric generator modules. The energy harvesting device may be integrated into an item of clothing, and such that the mass of phase change material may store heat energy as the item of clothing is laundered.

First claim

We claim:

1. An energy harvesting device configured to be integrated into an item of clothing, comprising:
an insulated container, comprising:
a deformable outer membrane comprising an outer surface and an inner surface, the outer surface being in contact with an external environment;
a deformable inner membrane, spaced apart from the deformable outer membrane, having an outer surface and an inner surface;
an outer cavity spaced between the deformable outer membrane and the deformable inner membrane; and
an inner cavity encapsulated by the deformable inner membrane;

an outer heat exchanger coupled to the deformable outer membrane, comprising an outer surface exposed to the external environment, and an inner surface exposed to the outer cavity;
a thermoelectric generator, positioned within the inner cavity, the thermoelectric generator comprising an outer surface exposed to the outer cavity through the deformable inner membrane, and an inner surface, thermally-coupled to an inner heat exchanger; and
a phase-change material membrane, at least a portion of the phase-change material membrane coupled to the inner heat exchanger, and encapsulating a mass of phase-change material,
wherein the insulated container is configured to be deformed between an expanded configuration and a compressed configuration,
wherein when in the expanded configuration, the inner surface of the outer heat exchanger is spaced apart from the outer surface of the thermoelectric generator,
wherein when in the compressed configuration, the inner surface of the outer heat exchanger is positioned proximate to the outer surface of the thermoelectric generator, and
wherein the phase-change material is configured to store a portion of heat energy captured during a dryer cycle as the item of clothing is laundered.

2. The energy harvesting device of claim 1 , wherein when in the expanded configuration, a spacing between the inner surface of the outer heat exchanger and the outer surface of the thermoelectric generator provides a comparatively high thermal resistance to heat conduction through the thermoelectric generator, and when in the compressed configuration, the positioning of the inner surface of the outer heat exchanger proximate the outer surface of the thermoelectric generator provides a comparatively low thermal resistance to heat conduction through the thermoelectric generator.

3. The energy harvesting device of claim 2 , wherein the comparatively high thermal resistance is configured to prevent the thermoelectric generator and the phase-change material from being exposed to a temperature above a failure temperature during the dryer cycle.

4. The energy harvesting device of claim 1 , wherein the insulated container is deformed from the expanded configuration to the compressed configuration when the item of clothing is positioned on a user.

5. The energy harvesting device of claim 1 , wherein the deformable outer membrane and the deformable inner membrane are impermeable.

6. The energy harvesting device of claim 1 , wherein the outer cavity is at least partially filled with a foam.

7. The energy harvesting device of claim 1 , wherein the outer cavity is at least partially filled with a mass of air.

8. The energy harvesting device of claim 1 , further comprising an activity monitoring circuit coupled within the inner cavity, and provided with electrical energy by the thermoelectric generator.

9. An energy harvesting device, comprising:
an insulated container, comprising:
a deformable outer membrane comprising an outer surface and an inner surface, the outer surface being in contact with an external environment;
a deformable inner membrane, spaced apart from the deformable outer membrane, having an outer surface and an inner surface;
an outer cavity spaced between the deformable outer membrane and the deformable inner membrane;
an inner cavity encapsulated by the deformable inner membrane;

an outer heat exchanger coupled to the deformable outer membrane, comprising an outer surface exposed to the external environment, and an inner surface exposed to the outer cavity;
a thermoelectric generator, positioned within the inner cavity, the thermoelectric generator comprising an outer surface exposed to the outer cavity through the deformable inner membrane, and an inner surface, thermally-coupled to an inner heat exchanger;
a phase-change material membrane, at least a portion of the phase-change material membrane coupled to the inner heat exchanger, and encapsulating a mass of phase-change material,
wherein the insulated container is configured to be deformed between an expanded configuration and a compressed configuration,
wherein when in the expanded configuration, the inner surface of the outer heat exchanger is spaced apart from the outer surface of the thermoelectric generator,
wherein when in the compressed configuration, the inner surface of the outer heat exchanger is moved proximate to the outer surface of the thermoelectric generator, and
wherein the phase-change material is configured to store a portion of heat energy captured from air in the external environment having a mean temperature in a range of approximately 45-85 degrees Celsius.

10. The energy harvesting device of claim 9 , wherein the outer cavity comprises a vacuum.

11. The energy harvesting device of claim 9 , wherein when in the expanded configuration, the thermoelectric generator is generating approximately no electrical energy.

12. The energy harvesting device of claim 9 , wherein the phase-change material membrane facilitates thermal expansion of the phase-change material within the inner cavity.

13. The energy harvesting device of claim 9 , wherein the phase-change material is a salt-hydrate material.

14. The energy harvesting device of claim 9 , wherein the inner and outer heat exchangers comprise an aluminum alloy.

15. The energy harvesting device of claim 9 , wherein the inner heat exchanger comprises at least one fin in contact with the phase-change material.

16. The energy harvesting device of claim 9 , wherein the insulated container is configured to be positioned within an item of athletic apparel.

17. An energy harvesting device, comprising:
an insulated container, further comprising:
an insulating material spaced between a deformable outer membrane and a deformable inner membrane, the deformable inner membrane encapsulating an internal cavity; and

a thermoelectric generator, positioned within the internal cavity, the thermoelectric generator comprising a first surface exposed to the insulating material through the deformable inner membrane, and a second surface, thermally-coupled to a phase-change material membrane encapsulating a mass of phase-change material;
wherein the insulated container is configured to be deformed between an expanded configuration and a compressed configuration, and
wherein the phase-change material is configured to store a portion of heat energy captured while the energy harvesting device is exposed to a high temperature environment.

18. The energy harvesting device of claim 17 , wherein when in the compressed configuration, the first surface is configured to be positioned proximate a portion of the deformable outer membrane, the portion of the deformable outer membrane comprising a thermally-conductive material configured to allow heat to be conducted from and to the thermoelectric generator.

19. The energy harvesting device of claim 17 , wherein the high temperature environment has a mean temperature of approximately 45-85 degr

Assignees

• Nike Inc

Inventors

• Schneider Summer
• Malhotra Vikram
• Ward Marcus
• Wiant Jerry

Classifications

• H01L35/30 Primary

  Electricity · mapped topic

• H01L35/32

  Electricity · mapped topic

• H10N10/17 Primary

  characterised by the structure or configuration of the cell or thermocouple forming the device · CPC title

• H10N10/13 Primary

  characterised by the heat-exchanging means at the junction · CPC title