Flexible display device and method of fabricating the same

Patent metadata

Field	Value
Publication number	US-9748315-B2
Application number	US-201414587937-A
Country	US
Kind code	B2
Filing date	Dec 31, 2014
Priority date	Aug 4, 2014
Publication date	Aug 29, 2017
Grant date	Aug 29, 2017

Abstract

A flexible display device including a substrate; a driving element layer including a plurality of thin film transistors on the substrate; a display element layer including organic light-emitting diodes electrically connected to the thin film transistors on the driving element layer; a light transmissive layer on the display element layer and configured to adjust a neutral plane of the flexible display device to lie at the driving element layer and the display element layer when the flexible display device is bent; and a back plate film attached to a back side of the substrate and having a cut portion formed in a center region where the flexible display device is bent.

First claim

What is claimed is:

1. A method of fabricating a flexible display device, the method comprising:
forming a substrate on a carrier glass;
forming, on the substrate, a driving element layer including a plurality of thin film transistors;
forming, on the driving element layer, a display element layer including organic light-emitting diodes electrically connected to the thin film transistors;
forming a light transmissive layer on the display element layer to adjust a neutral plane of the flexible display device to lie at the driving element layer and the display element layer when the flexible display device is bent;
attaching a removable protective film onto the light transmissive layer;
removing the carrier glass and attaching a back plate film onto a back side of the substrate; and
forming a cut portion by cutting a given region of the back plate film in a region where the flexible display device is expected to be bent and removing the protective film,
wherein the forming the light transmissive layer comprises:
preparing a coating solution dissolved in a solvent with a boiling point of 100° C. or less;
applying the coating solution over the entire surface of the substrate;
placing the substrate coated with the coating solution into a pre-heated chamber;
pumping air into the heated chamber to harden the coating solution at a pressure not greater than a given pressure; and
removing the substrate from the heated chamber.

2. The method of claim 1 , wherein the coating solution is a solution of polyimide PI dissolved in a solvent with a boiling point of 100° C. or less and the coating solution is applied over the entire surface of the substrate by a slit coating method.

3. The method of claim 2 , wherein the coating solution is applied at a thickness from 20 μm to 50 μm.

4. The method of claim 2 , further comprising:
pre-heating the chamber to a temperature between 60° C. and 80° C.

5. The method of claim 1 , wherein the light transmissive layer has a same Young's modulus as the substrate.

6. The method of claim 1 , wherein the neutral plane is defined as a plane where a compressive force and tensile force generated in a bent portion formed by bending the flexible display device are the smallest.

7. The method of claim 6 , wherein the compressive force and tensile force are the largest on both surfaces of the flexible display device, gradually get smaller toward the inside, and are the smallest at the center.

8. The method of claim 7 , wherein the light transmissive layer and the substrate have the same physical properties so the neutral plane is formed at the driving element layer and the display element layer to make the compressive and tensile forces caused by bending smaller.

9. The method of claim 1 , wherein the back plate film includes a material configured to maintain an overall rigidity of the flexible display device.

10. The method of claim 1 , wherein the back plate film supports outer regions of the flexible display device while the cut portion formed in the region of the back plate film allows the region of the flexible display device to bend upward and downward by an external force.

Assignees

• Lg Display Co Ltd

Inventors

• Kim Taewoo

Classifications

• Y02E10/549

  Organic PV cells · CPC title

• Y02P70/50

  Manufacturing or production processes characterised by the final manufactured product · CPC title

• H10K2102/351

  Thickness · CPC title

• H10K2102/311

  Flexible OLED · CPC title

• H10K2102/00

  Constructional details relating to the organic devices covered by this subclass · CPC title