Image forming process

Patent metadata

Field	Value
Publication number	US-9746818-B2
Application number	US-201514683818-A
Country	US
Kind code	B2
Filing date	Apr 10, 2015
Priority date	Apr 30, 2014
Publication date	Aug 29, 2017
Grant date	Aug 29, 2017

Abstract

A process of forming an image includes the steps of: developing an electrostatic latent image with a toner, the latent image being formed through charge of the surface of an electrostatic latent image carrier and exposure of the surface to light; and applying a lubricant onto the surface of the electrostatic latent image carrier. The toner includes a toner matrix particle and an external additive nanoparticle. The external additive nanoparticle comprises a silica-polymer composite nanoparticle. A percentage of atomic silicon present on the surface of the silica-polymer composite nanoparticle satisfies Condition A expressed by Expression: 15.0 atm %≦percentage of atomic silicon ({Si/(C+O+Si)}×100)≦30.0 atm %. The percentage of atomic silicon is determined from total amounts of atomic carbon, oxygen, and silicon present on the topmost surface of the silica-polymer composite nanoparticle and within 3 nm inwards from the topmost surface.

First claim

What is claimed is:

1. A process of forming an image, comprising at least steps of:
developing an electrostatic latent image with a toner, the latent image being formed through charge of a surface of an electrostatic latent image carrier and exposure of the surface to light; and
applying a lubricant onto the surface of the electrostatic latent image carrier,
wherein the toner comprises at least toner matrix particles and external additive nanoparticies,
the external additive nanoparticies comprise silica-polymer composite nanoparticles, and a number average primary particle diameter of the silica-polymer composite nanoparticles is within a range of 50 to 500 nm,
the silica-polymer composite nanoparticles comprise colloidal silica nanoparticies, and a number average primary particle diameter of the colloidal silica nanoparticies is within a range of 10 to 70 nm, and
a percentage of atomic silicon present on the surface of the silica-polymer composite nanoparticles satisfies at least Condition A expressed by Expression: 15.0 atm % ≦ percentage of atomic silicon ({Si/ (C+O +Si)}×100) ≦30.0 atm %, the percentage of atomic silicon being determined from total amounts of atomic carbon, oxygen, and silicon present on the topmost surface of the silica-polymer composite nanoparticles and within 3 nm inwards from the topmost surface, the percentages of the atoms being determined with an X-ray photoelectron spectrometer.

2. The process of forming an image according to claim 1 ,
wherein the toner matrix particles have a domain-matrix structure, the matrix contains a vinyl resin having acid groups, and the domain contains a resin composed of a vinyl polymer segment and a polyester polymer segment combined together.

3. The process of forming an image according to claim 1 ,
wherein a hydrophobic agent used. in the silica-polymer composite nanoparticies comprises at least methacryloxypropyltrimethoxysilane.

4. The process of forming an image according to claim 1 ,
wherein a hydrophobic agent used in the silica-polymer composite nanoparticles comprises at least hexamethyldisilazane.

5. The process of forming an image according to claim 1 ,
wherein the toner matrix. particles have a number average particle diameter of 3 to 8 μm.

6. The process of forming an image according to claim 1 ,
wherein the matrix particles have an average circularity of 0.850 to 0.990.

7. The process of forming an image according to claim
wherein the lubricant is zinc stearate.

8. The process of forming an image according to claim 1 ,
wherein the silica-polymer composite nanoparticles consist of the colloidal silica nanoparticies and a polymer prepared with a hydrophobic agent, and
a mass ratio of the hydrophobic agent : the colloidal silica nanoparticles is 0.8:1 to 20.0:1.

9. The process of forming an image according to claim 2 , wherein the polyester polymer segment is a crystalline polyester.

Assignees

• Konica Minolta Inc

Inventors

• Uchino Satoshi
• Nakamura Kosuke
• Kadonome Futoshi
• Shibata Koji

Classifications

• G03G9/08755

  Polyesters · CPC title

• G03G9/09716

  treated with organic compounds · CPC title

• G03G21/0094 Primary

  fatigue treatment of the photoconductor · CPC title

• G03G9/09725

  Silicon-oxides; Silicates · CPC title

• G03G9/08773

  Polymers having silicon in the main chain, with or without sulfur, oxygen, nitrogen or carbon only · CPC title