Method and system for replacing a single wind turbine blade

Patent metadata

Field	Value
Publication number	US-9745953-B2
Application number	US-201514697054-A
Country	US
Kind code	B2
Filing date	Apr 27, 2015
Priority date	Oct 23, 2012
Publication date	Aug 29, 2017
Grant date	Aug 29, 2017

Abstract

A method of replacing a wind turbine blade includes connecting a plurality of first hoisting devices between a wind turbine support hub and the wind turbine blade, suspending the wind turbine blade from the wind turbine support hub through the plurality of first hoisting devices, connecting a plurality of second hoisting devices between the wind turbine support hub and the wind turbine blade, supporting the wind turbine support blade with the plurality of second hoisting devices, disconnecting the plurality of first hoisting devices from the wind turbine blade, and lowering the wind turbine blade to the ground.

First claim

What is claimed is:

1. A method of replacing a wind turbine blade comprising:
connecting a plurality of first hoisting devices between a wind turbine support hub and the wind turbine blade, each of the first hoisting devices having a member connected at one end to the wind turbine blade and an opposite end to a discrete location on the wind turbine support hub, the discrete locations of the first hoisting devices spaced circumferentially around the wind turbine support hub;
suspending the wind turbine blade from the wind turbine support hub through the plurality of first hoisting devices;
connecting a plurality of second hoisting devices separate from the first hoisting devices between the wind turbine support hub and the wind turbine blade, each of the second hoisting devices having a cable with a first end connected to the wind turbine support hub and an opposite free end that hangs to ground, the second hoisting devices spaced circumferentially around the wind turbine support hub;
supporting the wind turbine blade with the plurality of second hoisting devices;
disconnecting the plurality of first hoisting devices from the wind turbine blade; and
lowering the wind turbine blade to the ground with the cables of the second hoisting devices.

2. The method of claim 1 , wherein suspending the wind turbine blade includes lowering the wind turbine blade from the wind turbine support hub through the plurality of first hoisting devices.

3. The method of claim 1 , wherein connecting the plurality of first hoisting devices includes coupling a hook member of each of the plurality of first hoisting devices to a corresponding hook member secured to an inner annular surface of the wind turbine blade.

4. The method of claim 1 , wherein disconnecting the plurality of first hoisting devices includes performing a handshake maneuver transferring support of the wind turbine blade from the plurality of first hoisting devices to the plurality of second hoisting devices.

5. The method of claim 1 , wherein connecting the plurality of first hoisting devices to the wind turbine blade includes coupling one of a rigid structural member or a chain hoist at each first hoisting device serving as the member between the wind turbine support hub and the wind turbine blade.

6. The method of claim 1 , wherein connecting the plurality of second hoisting devices includes coupling a block and tackle device at each second hoisting device between the wind turbine support hub and the wind turbine blade.

7. The method of claim 1 , wherein the lowering of the wind turbine blade to the ground along the cables of the second hoisting devices includes providing a cable climbing member on each cable, connecting each cable climbing member to the wind turbine blade, and advancing the cable climbing members down the cables to lower the wind turbine blade.

8. The method of claim 1 , wherein connecting the plurality of second hoisting devices includes coupling each of the plurality of second hoisting devices to a corresponding hook element mounted to a root end portion of the wind turbine blade.

9. The method of claim 8 , wherein coupling each of the plurality of second hoisting devices includes mounting the hook element to one or more of an array of mechanical fasteners extending from a root end portion of the wind turbine blade.

10. The method of claim 1 , further comprising:
securing a tip rigging bracket to the wind turbine blade; and
connecting a ground based tip rigging line to the tip rigging bracket.

11. The method of claim 10 , further comprising: shifting a tip portion of the wind turbine blade away from a wind turbine support tower as the wind turbine blade is lowered through the plurality of second hoisting devices.

Assignees

• Gen Electric

Inventors

• Neumann Ulrich Werner
• Costain Kevin Thomas
• Hach Forrest Christopher
• Johnson Michael Royce
• Pfeiffer Gaylon Mitchell
• Redd Ii Rodney Robert
• Willman Stephanie Lohberg

Classifications

• F05B2230/61

  using auxiliary equipment for lifting or holding · CPC title

• Y10T29/53

  Means to assemble or disassemble · CPC title

• Y02E10/721

  Cross-Sectional Technologies · mapped topic

• F05B2230/80

  Repairing, retrofitting or upgrading methods · CPC title

• F05B2230/70

  Disassembly methods · CPC title