Emissions reduction system for an internal combustion engine

Patent metadata

Field	Value
Publication number	US-9745927-B2
Application number	US-201514642839-A
Country	US
Kind code	B2
Filing date	Mar 10, 2015
Priority date	Mar 10, 2015
Publication date	Aug 29, 2017
Grant date	Aug 29, 2017

Abstract

The present teachings provide for an air system for an internal combustion engine (“ICE”). The air system can include a compressor, separation device, first conduit, second conduit and a system for controlling a ratio of gasses that enter the combustion chamber during an intake stroke. The separation device can include a housing and membrane. The housing can be fluidly coupled to the compressor and configured to receive a first volume of intake air therefrom. The membrane can be disposed within the housing and configured to separate the first volume of intake air into a volume of nitrogen-rich air and a volume of oxygen-rich air. The first conduit can fluidly couple the compressor to the combustion chamber. The second conduit can fluidly couple the compressor to the separation device. The gasses can include the volume of nitrogen-rich air, the volume of oxygen-rich air, and a second volume of intake air.

First claim

What is claimed is:

1. An air system for an internal combustion engine having a combustion chamber, the air system comprising:
a separator configured to receive a first volume of intake air and separate the first volume of intake aft into a volume of nitrogen-rich air and a volume of oxygen-rich air; and
at least one of a first valve; a second valve, and a gas injector in fluid communication with the separator and the combustion chamber, and configured to direct the volume of oxygen-rich air into a central area of the combustion chamber and the volume of nitrogen-rich air about a periphery of the combustion chamber.

2. The air system of claim 1 , wherein:
the first valve is configured to direct oxygen-rich air to the central area of the combustion chamber; and
the second valve is configured to direct nitrogen-rich air to the peripheral area of the combustion chamber, the second valve having a valve body and a valve element that is movable relative to the valve body, the valve body and valve element having annular shapes disposed about the first valve.

3. The air system of claim 1 , wherein:
the first valve is configured to direct oxygen-rich air to the central area of the combustion chamber; and
the second valve is one of a plurality of second valves configured to direct nitrogen-rich air to the peripheral area of the combustion chamber, the second valves being disposed in a radial array about the first valve.

4. The air system of claim 1 , wherein:
the gas injector is configured to inject oxygen-rich air into the central area of the combustion chamber; and
at least one of the gas injector or at least one second valve being configured to direct nitrogen-rich air to the peripheral area of the combustion chamber.

5. The air system of claim 1 , further comprising:
a compressor configured to compress intake air, the compressor having an input; and
an electric motor drivingly coupled to the input and configured to control a speed at which the input rotates to adjust a pressure output of the compressor;
wherein the separator includes a housing and a membrane, the housing being fluidly coupled to the compressor and configured to receive a first volume of intake air from the compressor, the membrane being disposed within the housing and configured to separate the first volume of intake air into a volume of nitrogen-rich air and a volume of oxygen-rich air.

6. An of system for an internal combustion engine having a combustion chamber, the air system comprising:
a compressor configured to compress intake air;
a separator including a housing and a membrane, the housing being fluidly coupled to the compressor and configured to receive a first volume of intake air from the compressor, the membrane being disposed within the housing and configured to separate the first volume of intake aft into a volume of nitrogen-rich aft and a volume of oxygen-rich aft; a first conduit fluidly coupling the compressor to the combustion chamber; a second conduit fluidly coupling the compressor to the separator;
a first valve in fluid communication with the first conduit and configured to selectively inhibit flow of intake air from the compressor to the combustion chamber through the first conduit;
a second valve in fluid communication with the separator and configured to selectively inhibit flow of one of the volume of oxygen-rich of or the volume of nitrogen-rich at from the separator to the combustion chamber;
a third valve in fluid communication with the separator and configured to selectively inhibit flow of at least one of an additional volume of oxygen-rich aft and an additional volume of nitrogen-rich air from the separator to the combustion chamber; and
a controller unit configured to adjust the first, second, and third valves based on operating conditions of the internal combustion engine to control a ratio of gasses that enter the combustion chamber during an intake stroke of the internal combustion engine, the gasses including the volume of nitrogen-rich air, and the volume of oxygen-rich air.

7. The air system of claim 1 , wherein the controller unit is configured to adjust the first, second, and third valves to provide an increased ratio of oxygen-rich air during one of a cold start condition, an acceleration condition, or a high load condition detected by the controller unit, wherein the controller unit is configured to adjust the first, second, and third valves to provide an increased ratio of nitrogen-rich air during one of a hot start condition, a steady state condition, or a high ambient temperature condition detected by the controller unit.

8. The air system of claim 1 , further comprising a heat exchanger disposed between the compressor and the combustion chamber.

9. The air system of claim 8 , wherein the heat exchanger is disposed between the combustion chamber and the first, second and third valves, the heat exchanger being configured to mix the volume of oxygen-rich air, the volume of nitrogen-rich air, and the second volume of intake air.

10. The air system of claim 1 , further comprising an electric motor drivingly coupled to an input of the compressor, the motor being configured to control a speed at which the input rotates to adjust a pressure of the first volume of intake air.

11. The air system of claim 10 , further comprising a turbine in fluid communication with the combustion chamber, the turbine being drivingly coupled to the input of the compressor.

12. The air system of claim 1 , further comprising a first storage tank device coupled for fluid communication with the separator and the combustion chamber, the first storage tank being configured to store a first volume of reserve air, the first volume of reserve air being one of the volume of oxygen-rich air, the volume of nitrogen-rich air, or a first mixture of the volume of oxygen-rich air and nitrogen-rich air received from the separator, the first storage tank being configured to selectively release the first volume of reserve air to the combustion chamber.

13. The air system of claim 12 , wherein the first storage tank includes a chamber having a variable volume.

14. The air system of claim 12 , further comprising a second storage tank coupled for fluid communication with the separator and the combustion chamber, the second storage tank being configured to store a second volume of reserve air, the second volume of reserve air being one of the volume of oxygen-rich air, the volume of nitrogen-rich air, or a second mixture of the volume of oxygen-rich air and nitrogen-rich air.

15. The air system of claim 14 , wherein the second storage tank device includes a chamber having a variable volume.

16. A method of operating an internal combustion engine having a combustion chamber, a sensor, an air charger, an air separation membrane, a first valve configured to selectively inhibit flow of intake air from a compressor to the combustion chamber through a first conduit, a second valve configured to selectively inhibit flow of one of a volume of oxygen-rich air or the volume of nitrogen-rich air from the air separation membrane to the combustion chamber, and a third valve configured to selectively inhibit flow of at least one of an additional volume separation membrane to the combustion chamber, the method comprising:
sensing an operating condition of the internal combustion engine with the sensor;
separating, with the air separation membrane, a volume of output air into a nitrogen-rich stream of aft and an oxygen-rich stream of air; introducing the oxygen-rich stream of air into the combustion chamber at a central area of the combustion

Assignees

• Denso Int America Inc

Inventors

• Powell Patrick
• Bima Michael

Classifications

• F02M35/10242 Primary

  Devices or means connected to or integrated into air intakes; Air intakes combined with other engine or vehicle parts (filters F02M35/02; silencers F02M35/12 and F02M35/14; air coolers F02B29/04; heaters F02M31/00; air storage tanks F02B21/00; compressors F02B33/00; sensors F02M35/10373) · CPC title

• Y02T10/144

  Cross-Sectional Technologies · mapped topic

• F02D2200/0414

  Air temperature · CPC title

• F02B39/10

  electric · CPC title

• F02D41/0007

  for control of turbo-charged or super-charged engines (control of the pumps per se F02B37/12) · CPC title