Exhaust muffler

Patent metadata

Field	Value
Publication number	US-9745884-B2
Application number	US-201615014301-A
Country	US
Kind code	B2
Filing date	Feb 3, 2016
Priority date	Feb 4, 2015
Publication date	Aug 29, 2017
Grant date	Aug 29, 2017

Abstract

An exhaust muffler to be attached to an engine body includes a casing that includes: a rear member facing the engine body and a front member opposing to the rear member while maintaining a gap between the front member and the rear member, the gap forming a path in which exhaust gas discharged from the engine body flows; at least one guiding member that is disposed in the gap of the casing, extends from the rear member to the front member, and has a through-hole into which a fastening member that fastens the casing to the engine body is inserted; and a catalyst holding member that holds a catalyst that purifies the exhaust gas and is accommodated in the gap of the casing while being supported by the at least one guiding member.

First claim

The invention claimed is:

1. An exhaust muffler to be attached to an engine body, the exhaust muffler comprising:
a casing that includes a rear member facing the engine body and a front member opposing to the rear member while maintaining a gap between the front member and the rear member, the gap forming a path in which exhaust gas discharged from the engine body flows;
at least one guiding member, that is disposed in the gap of the casing, extends from the rear member to the front member, and has a through-hole into which a fastening member that fastens the casing to the engine body is inserted; and
a catalyst holding member that holds a catalyst that purifies the exhaust gas and is accommodated in the gap of the casing while being supported by the at least one guiding member, and
wherein the fastening member extends through each of the front member, guiding member and rear member.

2. The exhaust muffler of claim 1 , further comprising:
an exhaust gas discharging port that is formed in the casing and discharges exhaust gas from the gap of the casing; and
an external air introducing port that is formed in the front member of the casing at a position upstream of the exhaust gas discharging port in a flowing direction of the exhaust gas and introduces external air into the gap,
wherein the catalyst is held between the external air introducing port and the exhaust gas discharging port.

3. The exhaust muffler of claim 2 , wherein
the catalyst holding member includes a pair of fixing plates opposing to each other in an extending direction of the at least one guiding member, and
each of the pair of fixing plates includes a fixing part in which an insertion hole into which the at least one guiding member is inserted is formed, and a pinching part that extends from the fixing part toward the exhaust gas discharging port, and pinches and holds the catalyst.

4. The exhaust muffler of claim 3 , wherein the fixing plates are separated from the rear member and the front member of the casing.

5. The exhaust muffler of claim 2 , further comprising an exhaust gas introducing port that is formed in the rear member of the casing and introduces the exhaust gas from the engine body into the gap in the casing,
wherein the external air introducing port is formed at a position opposing to the exhaust gas introducing port.

6. The exhaust muffler of claim 3 , further comprising an exhaust gas introducing port that is formed in the rear member of the casing and introduces the exhaust gas from the engine body into the gap in the casing,
wherein the external air introducing port is formed at a position opposing to the exhaust gas introducing port.

7. The exhaust muffler of claim 4 , further comprising an exhaust gas introducing port that is formed in the rear member of the casing and introduces the exhaust gas from the engine body into the gap in the casing,
wherein the external air introducing port is formed at a position opposing to the exhaust gas introducing port.

8. The exhaust muffler of claim 5 , wherein
the at least one guiding member includes a pair of guiding members, and
the exhaust gas introducing port is formed between the pair of guiding members.

9. The exhaust muffler of claim 6 , wherein
the at least one guiding member includes a pair of guiding members, and
the exhaust gas introducing port is formed between the pair of guiding members.

10. The exhaust muffler of claim 7 , wherein
the at least one guiding member includes a pair of guiding members, and
the exhaust gas introducing port is formed between the pair of guiding members.

11. The exhaust muffler of claim 1 wherein the at least one guiding member comprises a cylindrical, tubular member defining the through-hole that extends in a front to rear direction and through which the fastening member extends.

12. The exhaust muffler of claim 1 wherein said catalyst holding member includes two, opposed pinching portions that are spaced apart in a front to rear direction and positioned so as to releasably hold therebetween the catalyst by a compression pinch relationship.

13. An exhaust muffler to be attached to an engine body, the exhaust muffler comprising:
a casing that includes a rear member facing the engine body and a front member opposing to the rear member while maintaining a gap between the front member and the rear member, the gap forming a path in which exhaust gas discharged from the engine body flows;
at least one guiding member, that is disposed in the gap of the casing, extends from the rear member to the front member, and has a through-hole into which a fastening member that fastens the casing to the engine body is inserted; and
a catalyst holding member, that holds a catalyst that purifies the exhaust gas, is accommodated in the gap of the casing while being supported by the at least one guiding member, and
wherein the front member of the casing further comprises an external air introduction port that is positioned upstream of the catalyst so as to feed external air to the catalyst supported by the catalyst supporting member, and the rear member of the casing comprises an exhaust gas introduction port that feeds to an exhaust gas introduction pipe extending in a front to rear direction within the gap so as to feed exhaust gas into contact with air being introduced by the external air introduction port which is formed at a position opposing the exhaust gas introduction port.

14. The exhaust muffler of claim 13 wherein the fastening member extends through each of the front member, guiding member and rear member.

15. The exhaust muffler of claim 13 wherein said catalyst holding member comprises a pair of fixing plates that oppose each other in a front to rear direction, and said at least one guiding member extends, in a front to rear direction, between and to each of said fixing plates.

16. An exhaust muffler to be attached to an engine body, the exhaust muffler comprising:
a casing that includes a rear member facing the engine body and a front member opposing to the rear member while maintaining a gap between the front member and the rear member, the gap forming a path in which exhaust gas discharged from the engine body flows;
at least one guiding member, that is disposed in the gap of the casing, extends from the rear member to the front member, and has a through-hole into which a fastening member that fastens the casing to the engine body is inserted; and
a catalyst holding member, that holds a catalyst that purifies the exhaust gas, is accommodated in the gap of the casing while being supported by the at least one guiding member, and wherein said catalyst holding member comprising a pair of fixing plates that oppose each other in a front to rear direction, and said at least one guiding member extends in a front to rear direction between and to each of said fixing plates.

17. The exhaust muffler of claim 16 wherein said at least one guiding member extends through and out away from each of said fixing plates so as to extend fully between the front and rear members in a front to rear direction.

18. The exhaust muffler of claim 16 wherein said fixing plates comprise a pair of pinching parts that are positioned for pinching the catalyst therebetween so as to suspend the catalyst within the gap and in a manner that is spaced away from the front and rear members forming the gap.

19. The exhaust muffler of claim 16 wherein the fixing plates are independent plates that are respectively fixed to the at least one guiding member at spaced apart locations alo

Assignees

• Fuji Heavy Ind Ltd
• Subaru Corp

Inventors

• Noguchi Masanori

Classifications

• F01N3/2882 Primary

  Catalytic reactors combined or associated with other devices, e.g. exhaust silencers or other exhaust purification devices (combined with absorbents or adsorbents only F01N3/0814; combined with particulate filters F01N3/035) · CPC title

• F01N3/2885 Primary

  with exhaust silencers in a single housing · CPC title

• F01N1/083

  using transversal baffles defining a tortuous path for the exhaust gases or successively throttling exhaust gas flow · CPC title

• F01N13/082 Primary

  of tailpipe, e.g. with means for mixing air with exhaust for exhaust cooling, dilution or evacuation (F01N13/20 takes precedence) · CPC title

• F01N3/2066

  Selective catalytic reduction [SCR] · CPC title