Surface treatment composition and article obtained using same

Patent metadata

Field	Value
Publication number	US-9745493-B2
Application number	US-201314388588-A
Country	US
Kind code	B2
Filing date	Mar 4, 2013
Priority date	Mar 29, 2012
Publication date	Aug 29, 2017
Grant date	Aug 29, 2017

Abstract

A surface-treating composition including a fluorine-containing polymer which is able to form a layer having both high surface slip property and high friction durability. The surface-treating composition includes a first compound (a reactive fluorine-containing polymer which is a fluorine-containing silane polymer) and a second compound (a non-reactive fluorine-containing polymer which is a fluorine-containing oil), and the proportion of the first compound is 15 to 70% by mass with respect to the total mass of the first compound and the second compound.

First claim

The invention claimed is:

1. A surface-treating composition comprising a fluorine-containing polymer wherein the surface-treating composition comprises:
at least one first compound represented by any of the following general formulae (I) and (II):

wherein:
Rf is an alkyl group having 1 to 16 carbon atoms which may be substituted by one or more fluorine atoms;
R 1 is a group represented by the following formula:
—(OC 4 F 8 ) v —(OC 3 F 6 ) a —(OC 2 F 4 ) b —(OCF 2 ) c —

wherein:
a, b, c and v are each independently an integer of 0-200, wherein the sum of a, b, c and v is at least one, and the occurrence order of the respective repeating units in parentheses is not limited in the formula;

R 2 is a group represented by the following formula:
-(Q) d -(CFZ) e —(CH 2 ) f —

wherein:
Q is an oxygen atom or a divalent polar group;
Z is a fluorine atom or a lower fluoroalkyl group; and
d, e and f are each independently an integer of 0-50, wherein the sum of d, e and f is at least one, and the occurrence order of the respective repeating units in parentheses is not limited in the formula;

T is a hydroxyl group or a hydrolyzable group;
R 3 is a hydrogen atom or an alkyl group having 1 to 22 carbon atoms;
n is an integer from 1 to 3;
R 4 is a group represented by the following formula:

wherein:
Y is a hydrogen atom or a lower alkyl group, and
g is an integer of 0-50;

X is a hydrogen atom, an alkyl group having 1 to 4 carbon atoms or a halogen atom; and
m is an integer of 1-10; and
at least one second compound represented by the following general formula (III):
Rf—R 1 —Rf′  (III)

wherein:
Rf is an alkyl group having 1 to 16 carbon atoms which may be substituted by one or more fluorine atoms;
Rf′ is an alkyl group having 1 to 16 carbon atoms which may be substituted by one or more fluorine atoms, a fluorine atom or a hydrogen atom;
R 1 is a group represented by the following formula:
—(OC 4 F 8 ) w —(OC 3 F 6 ) r —(OC 2 F 4 ) s —(OCF 2 ) t —

wherein:
r, s, t and w are each independently an integer of 0-300, wherein the sum of r, s, t and w is at least one, and the occurrence order of the respective repeating units in parentheses is not limited in the formula; and
the proportion of the first compound is 15 to 70% by mass with respect to the total mass of the first compound and the second compound; and

the average molecular weight of the at least one second compound is 2,000 higher or more than the average molecular weight of the at least one first compound.

2. The surface-treating composition according to claim 1 wherein the first compound is one or more compounds represented by any of the following general formulae (Ia) and (IIa):

wherein:
Rf, a, b, c, v, T, R 3 , n, m, Y and Z are as defined above;
h is 0 or 1;
i is an integer of 0-2; and
X′ is a hydrogen atom or a halogen atom;
wherein the occurrence order of the respective repeating units in parentheses with the subscript a, b, c or v is not limited in the formulae.

3. The surface-treating composition according to claim 1 wherein the first compound is one or more compounds represented by any of the following general formulae (Ib) and (IIb):

wherein:
Rf, a, b, c, v, T, R 3 , n and Z are as defined above;
h is 0 or 1;
j is 1 or 2;
k is an integer of 2-20;
wherein the occurrence order of the respective repeating units in parentheses with the subscript a, b, c or v is not limited in the formulae.

4. The surface-treating composition according to claim 1 wherein R 1 is a group of the formula: —(OCF 2 CF 2 CF 2 ) a′ —; and a′ is an integer of 1-100 in the general formulae (I) and (II) for the first compound.

5. The surface-treating composition according to claim 1 wherein Rf is an perfluoroalkyl group having 1-16 carbon atoms in the first compound.

6. The surface-treating composition according to claim 1 wherein the second compound has an average molecular weight of 1,000-30,000.

7. The surface-treating composition according to claim 1 wherein the second compound is one or more compounds represented by any of the general formulae (IIIa) and (IIIb):
Rf—(OCF 2 CF 2 CF 2 ) r′ —Rf′  (IIIa)

Rf—(OCF 2 CF 2 CF 2 F 2 ) w′ —(OCF 2 CF 2 CF 2 ) r′ —(OCF 2 CF 2 ) s′ —(OCF 2 ) t′ —Rf′  (IIIb)

wherein:
Rf and Rf′ are as defined above;
in formula (IIIa), r′ is an integer of 1-100; and
in formula (IIIb), w′ and r′ are each independently an integer of 1-30; and s′ and t′ are each independently an integer of 1-300;
wherein the occurrence order of the respective repeating units in parentheses with the subscript w′, r′, s′ or t′ is not limited in the formulae.

8. The surface-treating composition according to claim 7 wherein the second compound comprises the compound represented by the general formula (IIIa) and the compound represented by the general formula (IIIb) in ratio of 1:1-1:30.

9. The surface-treating composition according to claim 7 wherein the compound represented by the general formula (IIIa) has an average molecular weight of 2,000-6,000.

10. The surface-treating composition according to claim 7 wherein the compound represented by the general formula (IIIb) has an average molecular weight of 8,000-30,000.

11. An article comprising a base material and a layer which is formed from the surface-treating composition according to claim 1 .

12. A method of vapor deposition comprising:
forming a deposited film on a surface of a base material by using the surface-treating composition according to claim 1 as a depositing material,
wherein a profile of film thickness deposited per second during the formation of the deposited film has at least two peaks.

13. The method of vapor deposition according to claim 12 wherein among the at least two peaks, the firstly appearing peak during the formation of the deposited film is derived from the at least one first compound and the lastly appearing peak during the formation of the deposited film is derived from the at least one second compound.

14. An article comprising a base material and a layer consisting of the deposited film formed on a surface of the base material by the method of vapor deposition according to claim 12 .

15. The article according to claim 14 wherein the layer consisting of the deposited film comprises a lower layer contacting to the base material and an upper layer located at a surface of the layer consisting of the deposited film, and a content ratio of the second compound in the upper layer is higher than a content ratio of the second compound in the lower layer.

Assignees

• Daikin Ind Ltd

Inventors

• Ohshita Shinsuke
• Yoshida Tomohiro
• Ozawa Kaori
• Sugiyama Akinari

Classifications

• C09D5/1681

  Antifouling coatings characterised by surface structure, e.g. for roughness effect giving superhydrophobic coatings or Lotus effect · CPC title

• Y10T428/31663

  As siloxane, silicone or silane · CPC title

• C03C17/42

  at least one coating of an organic material and at least one non-metal coating · CPC title

• C08G65/336

  containing silicon · CPC title

• C09D5/1675

  Polyorganosiloxane-containing compositions · CPC title