High strength polymer filament for FDM 3D printer including graphene coated metal nanoparticles, nanocarbons for 3D printer, and preparation method of the same

Patent metadata

Field	Value
Publication number	US-9745452-B2
Application number	US-201615099114-A
Country	US
Kind code	B2
Filing date	Apr 14, 2016
Priority date	Nov 10, 2015
Publication date	Aug 29, 2017
Grant date	Aug 29, 2017

Abstract

The present invention relates to a 3D printer polymer filament improving strength of a polymer resin and providing durability by using graphene coated metal nanoparticles and carbon nanotubes, and expressing a function of the graphene coated metal nanoparticles and the carbon nanotubes as a filler, and a manufacturing method thereof. Accordingly, according to the present invention, the 3D printer polymer filament and the manufacturing method includes mixing the graphene coated metal nanoparticles, the carbon nanotubes, and the polymer, using the manufactured mixture to form a filament through extrusion, and forming a 3D printed article by using the filament, thereby improving the strength and the durability by using the graphene coated metal nanoparticles and the carbon nanotubes.

First claim

What is claimed is:

1. A composite material comprising graphene coated metal nanoparticles at 1 wt % to 20 wt %, nanocarbons at 10 wt % or less, and a polymer resin at 70 wt % to 99 wt %,
wherein an average tensile strength of the composite material is 80 MPa or more, and
wherein the composite material is a Fused Deposition Modeling (FDM)-type 3D printer polymer filament.

2. The composite material of claim 1 , wherein the polymer resin comprises at least one selected from a group consisting of polylactide [PLA], polymethacrylic acid [PMA], a poly(caprolactone-lactide) random copolymer [PCLA], poly(glycolide) [PGA], poly(dioxanone) [PDO], poly(DL-lactide-co-L-lactide) [LDLPLA], poly(DL-lactide-co-glycolide) [DLPLG], poly(glycolide-co-trimethylene carbonate) [PGA-TMC], poly(L-lactide-co-glycolide) [PLGA], poly(ε-caprolactone) [PCL], poly(glycolide-co-L-lactide) [PGLA], poly(glycolide-co-DL-lactide) [PGDLLA], poly-L-lactide [PLLA], poly-D-lactide [PDLA], poly-DL-lactide [PDLLA], poly(L-lactide-co-ε-caprolactone) [LCL], acrylonitrile butadiene styrene [ABS], nylon, polyvinyl alcohol [PVA], impact-resistant polystyrene [HIPS], and combinations thereof.

3. The composite material of claim 1 , wherein the graphene coated metal nanoparticles comprise at least one selected from a group consisting of Cu, Al, Ti, Ni, W, Fe, Co, Zn, Si, Ag, Au, Pt, Pd, Cd, Ta, and combinations thereof.

4. The composite material of claim 1 , wherein the nanocarbons comprise at least one selected from a group consisting of fullerene, carbon nanotube, graphene, and combination thereof.

5. A molding article comprising the composite material of claim 1 .

6. A method for manufacturing a fused deposition modeling (FDM)-type 3D printer polymer filament, comprising:
mixing graphene coated metal nanoparticles at 1 wt % to 20 wt %, nanocarbons at 10 wt % or less, and a biocompatible polymer resin at 70 wt % to 99 wt % to form a mixture; and
extruding and spinning the mixture to form the FDM-type 3D printer polymer filament,
wherein an average tensile strength of the FDM-type 3D printer polymer filament is 80 MPa or more.

7. A molding article comprising the composite material of claim 1 .

8. A molding article comprising the composite material of claim 1 .

Assignees

• Korea Inst Sci & Tech

Inventors

• Hwang Junyeon
• Park Seung Gyu
• Lim Jin Seong
• Jo Wonjin
• Lee Heon Ju
• Moon Myoung-Woon
• Ku Bon-Cheol

Classifications

• B33Y70/10

  Composites of different types of material, e.g. mixtures of ceramics and polymers or mixtures of metals and biomaterials · CPC title

• B29C48/0018 Primary

  combined with shaping by orienting, stretching or shrinking, e.g. film blowing (B29C48/0017 takes precedence) · CPC title

• C08K9/10 Primary

  Encapsulated ingredients · CPC title

• B29C47/0014

  Operations & Transport · mapped topic

• C08K2201/004

  Additives being defined by their length · CPC title