Systems and methods for fluid treatment with homogeneous distribution of ultraviolet light

Patent metadata

Field	Value
Publication number	US-9745209-B2
Application number	US-201615079173-A
Country	US
Kind code	B2
Filing date	Mar 24, 2016
Priority date	Aug 29, 2013
Publication date	Aug 29, 2017
Grant date	Aug 29, 2017

Abstract

In various embodiments, a fluid is treated by flowing the fluid through a flow cell having (i) a fluid entry, (ii) a fluid exit, (iii) a treatment region disposed between the fluid entry and exit, and (iv) an interior surface reflective to ultraviolet (UV) light, and diffusively reflecting UV light emitted from one or more UV light sources to illuminate the treatment region substantially uniformly, thereby treating the fluid.

First claim

What is claimed is:

1. A fluid treatment system comprising:
a flow cell for containing a flowing fluid in an interior thereof, the flow cell having (i) a fluid entry, (ii) a fluid exit, (iii) a treatment region disposed between and fluidically coupled to the fluid entry and exit, and (iv) an interior surface diffusively reflective to ultraviolet (UV) light;
a first end cap disposed at a first end of the flow cell and gaplessly joined to the flow cell, the first end cap having a sidewall diffusively reflective to UV light;
a first window disposed between the flow cell and the first end cap, the first window (i) substantially preventing fluid flow into the first end cap and (ii) being substantially transparent to UV light;
one or more first UV light sources disposed outside of the first end cap and positioned to emit UV light into the first end cap, the sidewall of the first end cap being configured to diffusively reflect at least a portion of the UV light into the treatment region; and
a second window disposed between each of the one or more first UV light sources and an interior of the first end cap, each second window being (i) associated with a first UV light source, (ii) disposed within the sidewall of the first end cap, and (iii) substantially transparent to UV light,
wherein (A) each first UV light source is positioned to (i) emit UV light through its associated second window for reflection from the sidewall of the first end cap, and (ii) emit substantially no UV light that exits the interior of the first end cap prior to diffuse reflection from the sidewall of the first end cap, and (B) UV light exiting the interior of the first end cap illuminates the treatment zone substantially uniformly.

2. The fluid treatment system of claim 1 , further comprising one or more second UV light sources positioned to emit UV light directly into the treatment zone, the UV light being diffusively reflected by the interior surface of the flow cell.

3. The fluid treatment system of claim 2 , further comprising a third window disposed between each of the second UV light sources and the treatment zone, each third window being (i) disposed within a sidewall of the treatment zone and (ii) substantially transparent to UV light.

4. The fluid treatment system of claim 3 , wherein at least one third window is disposed at a second end of the flow cell opposite the first end.

5. The fluid treatment system of claim 2 , wherein at least one of the second UV light sources is disposed at a second end of the flow cell opposite the first end.

6. The fluid treatment system of claim 1 , wherein the first end cap is shaped as a truncated cone with a substantially planar end surface disposed away from the treatment zone, an area of the end surface of the first end cap being smaller than an area of the first window.

7. The fluid treatment system of claim 6 , wherein the end surface of the first end cap is diffusively reflective to UV light.

8. The fluid treatment system of claim 6 , wherein the end surface of the first end cap is specularly reflective to UV light.

9. The fluid treatment system of claim 1 , wherein each of the first UV light sources comprises a light-emitting diode.

10. The fluid treatment system of claim 1 , wherein a cross-sectional area of the flow cell substantially perpendicular to a flow direction between the fluid entry and the fluid exit is substantially circular.

11. The fluid treatment system of claim 1 , wherein a cross-sectional area of the flow cell substantially perpendicular to a flow direction between the fluid entry and the fluid exit defines an n-sided polygon, wherein n=3 to 18.

12. The fluid treatment system of claim 11 , wherein a cross-sectional area of the flow cell substantially perpendicular to a flow direction between the fluid entry and the fluid exit is substantially hexagonal.

13. The fluid treatment system of claim 1 , wherein a cross-sectional area of the first end cap is substantially circular.

14. The fluid treatment system of claim 1 , wherein a cross-sectional area of the first end cap defines an n-sided polygon, wherein n=3 to 18.

15. The fluid treatment system of claim 14 , wherein a cross-sectional area of the first end cap is substantially hexagonal.

16. The fluid treatment system of claim 1 , wherein at least one of the interior surface of the flow cell or the sidewall of the first end cap comprises polytetrafluoroethylene having a thickness of 1 mm or greater.

17. The fluid treatment system of claim 16 , wherein the thickness of the polytetrafluoroethylene is selected from the range of 1 mm to 10 mm.

18. The fluid treatment system of claim 1 , wherein the first window and/or at least one said second window comprises at least one of quartz, fused silica, or sapphire.

19. The fluid treatment system of claim 1 , wherein the first end cap is shaped as (i) a cone with a tip disposed away from the treatment zone, or (ii) a cylinder having a planar end surface disposed away from the treatment zone.

20. The fluid treatment system of claim 1 , wherein (i) the flow cell comprises an oblong tube, (ii) the fluid entry and fluid exit are disposed at opposite ends of the tube, and (iii) the fluid entry and fluid exit are positioned such that fluid flow therethrough is approximately perpendicular to fluid flow through the treatment region.

21. The fluid treatment system of claim 1 , further comprising a second end cap disposed at a second end of the flow cell opposite the first end of the flow cell and gaplessly joined to the flow cell, the second end cap having a sidewall diffusively reflective to UV light.

22. The fluid treatment system of claim 21 , further comprising:
one or more second UV light sources disposed outside of the second end cap and positioned to emit UV light into the second end cap, the sidewall of the second end cap being configured to diffusively reflect at least a portion of the UV light into the treatment region; and
a third window disposed between each of the one or more second UV light sources and an interior of the second end cap, each third window being (i) associated with a second UV light source, (ii) disposed within the sidewall of the second end cap, and (iii) substantially transparent to UV light,
wherein each second UV light source is positioned to (i) emit UV light through its associated third window for reflection from the sidewall of the second end cap, and (ii) emit substantially no UV light that exits the interior of the second end cap prior to diffuse reflection from the sidewall of the second end cap.

23. The fluid treatment system of claim 1 , wherein (i) a second end of the flow cell is opposite the first end, and (ii) at least a portion of a surface of the second end of the flow cell is diffusively reflective to UV light.

24. The fluid treatment system of claim 1 , wherein (i) a second end of the flow cell is opposite the first end, and (ii) at least a portion of a surface of the second end of the flow cell is specularly reflective to UV light.

25. The fluid treatment system of claim 1 , wherein at least one first UV light source emits UV light in a Gaussian distribution.

Assignees

• Chen Jianfeng
• Randive Rajul V
• Moe Craig
• Crystal Is Inc

Inventors

• Chen Jianfeng
• Randive Rajul V
• Moe Craig

Classifications

• C02F1/325 Primary

  Irradiation devices or lamp constructions · CPC title

• C02F2201/3222

  Units using UV-light emitting diodes [LED] · CPC title

• C02F2201/3227

  Units with two or more lamps · CPC title

• C02F2201/3228

  Units having reflectors, e.g. coatings, baffles, plates, mirrors · CPC title