Cutting tool insert and cutting tool insert holder

Patent metadata

Field	Value
Publication number	US-9744597-B2
Application number	US-201514714704-A
Country	US
Kind code	B2
Filing date	May 18, 2015
Priority date	May 19, 2014
Publication date	Aug 29, 2017
Grant date	Aug 29, 2017

Abstract

A cutting tool insert includes eight identical cutting edges. Each separate cutting edge has a first cutting edge portion and a second cutting edge portion. A corner angle between the first cutting edge portion and the second cutting edge portion is within a range of 75 to <90 degrees. The first cutting edge portion and the second cutting edge portion have substantially the same length to provide a substantially equal cutting depth. As seen along the center axis of the insert a first angle within a range of 14+/−9 degrees is formed between a first imaginary line extending from the center axis to a corner point at the first side surface and a second imaginary line extending from the center axis to an adjacent corner point at the second side surface. A cutting tool insert holder is also disclosed.

First claim

The invention claimed is:

1. A cutting tool insert, comprising
a body having a first side surface, a second side surface extending in parallel with and being substantially identical to the first side surface, and four mutually substantially identical lateral surfaces extending between the first and second side surfaces;
eight separate cutting edges, the separate cutting edges being identical and each separate cutting edge including a first cutting edge portion and a second cutting edge portion interconnected together by a corner edge, wherein the first cutting edge portion extends along a rim portion at an intersection between one of the first and second side surfaces and one of the lateral surfaces and the second cutting edge portion extends along a rim portion at an intersection between two of the lateral surfaces along a direction from the corner edge towards an imaginary middle plane extending between and in parallel with the first and second side surfaces;
a plurality of corner points, a corner point being at each of the corner edges as seen in a side view along a center axis of the insert extending perpendicularly to the first and second side surfaces, four of the corner points being symmetrically arranged at each of the first side surface and the second side surface with equal diagonal distances between the corner points;
a corner angle (α) between the first cutting edge portion and the second cutting edge portion is within a range of 75 to <90 degrees, wherein the first cutting edge portion and the second cutting edge portion have substantially the same length to provide a substantially equal cutting depth along each of two orthogonal cutting directions; and
as seen along the center axis, a first angle (β) within a range of 14+/−9 degrees formed between a first imaginary line extending from the center axis to one of the corner points at the first side surface and a second imaginary line extending from the center axis to an adjacent corner point of the corner points at the second side surface.

2. The cutting tool insert according to claim 1 , further comprising a ratio of within a range of 0.7:1 to 1.1:1 between a distance extending between the first and second side surfaces along the center axis and a distance extending between two adjacent corner points of the first side surface.

3. The cutting tool insert according to claim 1 , wherein the first cutting edge portion and the second cutting edge portion each are arranged to provide a cutting depth of at least 4 mm along each of two orthogonal cutting directions.

4. The cutting tool insert according to claim 1 , wherein the body includes a through hole extending along the center axis.

5. The cutting tool insert according to claim 1 , wherein seen in a side view along the center axis a second angle (γ) within a range of 5 to 20 degrees is formed between a third imaginary line extending from a first corner point to an adjacent second corner point at the first side surface and a relief face of a second cutting edge portion related to the first corner point.

6. The cutting tool insert according to claim 5 , wherein as seen in a side view along the center axis a third angle (δ) having a size within a range of a size of the second angle (γ) +0 to +10 degrees is formed between the third imaginary line and a fourth imaginary line extending along a tip portion of the first cutting edge portion at the adjacent second corner point.

7. The cutting tool insert according to claim 5 , wherein the relief face of the second cutting edge portion is to form a first abutment surface for transferring at least part of a tangential cutting force from an adjacent engaging cutting edge to a supporting surface of a relevant cutting tool insert holder.

8. The cutting tool insert according to claim 7 , comprising a substantially concave surface portion extending substantially in parallel with the center axis and from the relief face of the second cutting edge portion towards an adjacent cutting edge, and wherein at least a portion of the substantially concave surface forms a second abutment surface for transferring at least part of a cutting force from an opposite cutting edge to a supporting surface of a relevant cutting tool insert holder.

9. The cutting tool insert according to claim 1 , wherein a transition between one of the second cutting edge portions at the first side surface and an adjacent of the second cutting edge portions at the second side surface is formed by a continuous interconnecting edge extending between said two second cutting edge portion.

10. The cutting tool insert according to claim 9 , wherein the continuous interconnecting edge crosses the imaginary middle plane at an angle other than a right angle.

11. The cutting tool insert according to claim 10 , wherein an imaginary further plane extends along the center axis and at a right angle to a relief face of said one of the second cutting edge portions at the first side surface, wherein seen along the imaginary further plane the continuous interconnecting edge extends away from the imaginary further plane, and wherein seen in parallel with the imaginary further plane the continuous edge extends towards the center axis.

12. The cutting tool insert according to claim 1 , comprising a ridge ( 44 ) forming a first chip breaker at the first cutting edge portion ( 16 ) and a second chip breaker at the second cutting edge portion ( 18 ), wherein the ridge ( 44 ) extends substantially along a bisector of the corner angle (α).

13. The cutting tool insert according to claim 12 , wherein the substantially concave surface extends at least along a portion of the ridge.

14. The cutting tool insert according to claim 1 , wherein the cutting tool insert is a turning tool insert.

15. A cutting tool insert holder comprising:
a cutting tool body having a recess;
a shim arranged at a bottom portion of the recess; and
a clamping device for clamping a cutting tool insert in the recess against the shim, the cutting tool insert including a body having a first side surface, a second side surface extending in parallel with and being substantially identical to the first side surface, and four mutually substantially identical lateral surfaces extending between the first and second side surfaces; eight separate cutting edges, the separate cutting edges being identical and each separate cutting edge including a first cutting edge portion and a second cutting edge portion interconnected together by a corner edge, wherein the first cutting edge portion extends along a rim portion at an intersection between one of the first and second side surfaces and one of the lateral surfaces and the second cutting edge portion extends along a rim portion at an intersection between two of the lateral surfaces along a direction from the corner edge towards an imaginary middle plane extending between and in parallel with the first and second side surfaces; a plurality of corner points, a corner point being at each of the corner edges as seen in a side view along a center axis of the insert extending perpendicularly to the first and second side surfaces, four of the corner points being symmetrically arranged at each of the first side surface and the second side surface with equal diagonal distances between the corner points; a corner angle (α) between the first cutting edge portion and the second cutting edge portion being within a range of 75 to <90 degrees, wherein the first cutting edge portion and the second cutting edge portion have substantially the same length to provide a substantially equal cutting depth along each of two orthogonal cutting directions; and as seen alo

Assignees

• Sandvik Intellectual Property

Inventors

• Wernh Stefan

Classifications

• B23B2205/16

  Shims · CPC title

• B23B2250/12

  Cooling and lubrication · CPC title

• B23B27/1622

  characterised by having a special shape · CPC title

• Y10T407/235

  with integral chip breaker, guide or deflector · CPC title

• B23B2200/3681

  Split inserts, i.e. comprising two or more sections roughly equal in size and having similar or dissimilar cutting geometries · CPC title