Treatment of waste

Patent metadata

Field	Value
Publication number	US-9744575-B2
Application number	US-201214112321-A
Country	US
Kind code	B2
Filing date	Apr 23, 2012
Priority date	Apr 21, 2011
Publication date	Aug 29, 2017
Grant date	Aug 29, 2017

Abstract

A method for the treatment of waste by plasma treating the waste to destroy the hazardous organic components and to yield a slag and an off-gas by plasma treating the waste in the presence of added oxygen gas in a transferred-arc plasma treatment unit, followed by directing off-gas from the plasma treatment unit to a thermal oxidizer combustion chamber.

First claim

The invention claimed is:

1. A method for the treatment of waste in a waste treatment system comprising a plasma treatment unit and an off-gas treatment system in communication with the plasma treatment unit, the waste comprising one or more hazardous organic components, the method comprising:
plasma treating said waste in the plasma treatment unit to destroy the hazardous organic components and to yield a slag and an off-gas;
wherein the one of more hazardous organic components are selected from persistent organic pollutants (POPs), ozone depleting substances (ODSs) and persistent, bioaccumulative and toxic (PBT) pollutants, and combinations of two or more thereof;
wherein the waste comprises:
(i) a soil and/or aggregate material; and
(ii) an oil component which is a waste oil; and

wherein, before plasma treating the waste, the waste comprises the one or more hazardous organic components and from 10 to 40% water by weight of the waste,
wherein the plasma treatment is carried out in the presence of an oxidant in addition to the water present in the waste, namely, in the presence of a large amount of added oxygen gas of at least 20% by weight of the total weight of the waste,
wherein the plasma treatment unit is a transferred-arc plasma treatment unit comprising:
a reaction chamber having a base portion for holding the waste;
a first electrode arranged above the waste and not in contact with the waste; and
a second electrode in electrical contact with the base portion so that, in use, a plasma arc generated between the first and second electrodes passes through the waste; and

the process further comprising directing the off-gas from the plasma treatment unit to a thermal oxidizer combustion chamber separate from the plasma treatment unit and combusting the off-gas at a temperature above 1100° C. in the thermal oxidizer combustion chamber;
wherein the off-gas treatment system comprises the thermal oxidizer combustion chamber, filters, and a scrubber.

2. The method according to claim 1 , wherein the waste is treated in a continuous process and the waste forms a waste stream.

3. The method according to claim 1 , wherein the method comprises a step of blending (i) the soil and/or aggregate material, and (ii) the oil component to provide a substantially homogenous waste stream.

4. The method according to claim 1 , wherein the waste oil is one or more of crude oil, diesel fuel, fuel oils and lubricants.

5. The method according to claim 2 , wherein before the step of plasma treating the waste, the one or more hazardous organic components is contained in:
(i) the soil and/or aggregate material; and/or
(ii) the oil component; and/or
(iii) the waste stream.

6. The method according to claim 1 wherein the oxygen gas is added in an amount of from 25 to 35% by weight of the total weight of the waste.

7. The method according to claim 1 , wherein the plasma treatment of the waste is carried out at a temperature of at least 1100° C.

8. The method according to claim 1 , wherein the plasma treatment of the waste is carried out at a temperature of from 1100° C. to 1800 C.

9. The method according to claim 1 , wherein the hazardous organic component comprises said persistent organic pollutants (POPs).

10. The method according to claim 1 , wherein the hazardous organic component is polychlorinated biphenyls (PCBs).

11. The method according to claim 1 , wherein the method comprises retrieving a solid vitrified slag and/or an off-gas following the plasma treating of the waste.

12. The method according to claim 1 , wherein the method comprises a step of adding of one or more of SiO 2 , CaO and Al 2 O 3 to the waste.

13. The method according to claim 12 , wherein the SiO 2 :CaO:Al 2 O 3 are added to provide a ratio of SiO 2 :CaO:Al 2 O 3 in the waste of:
from 50 to 70% by weight SiO 2 ;
from 20 to 30% by weight CaO; and
from 10 to 20% by weight Al 2 O 3 .

14. The method according to claim 1 , wherein before the step of plasma treating the waste, the one or more hazardous organic components is contained in:
(i) the soil and/or aggregate material; and/or
(ii) the oil component.

15. The method according to claim 1 wherein the plasma treatment is carried out in the presence of oxygen gas in an amount from
20% to 40% by weight of the total weight of the waste.

16. The method of claim 1 wherein the directing the off-gas from the plasma treatment unit to the thermal oxidizer combustion chamber comprises ducting the off-gas directly from the plasma treatment unit to the combustion chamber via an off-gas duct.

Assignees

• Deegan David
• Zhang Fan
• Tectronics (International) Ltd

Inventors

• Deegan David
• Zhang Fan

Classifications

• B09B3/70 Primary

  Chemical treatment, e.g. pH adjustment or oxidation (involving an extraction step B09B3/80) · CPC title

• F23G5/085

  High-temperature heating means, e.g. plasma, for partly melting the waste · CPC title

• F23G2900/7011

  Incinerating PCB-materials · CPC title

• A62D2101/22

  containing halogen · CPC title

• F23G2201/70

  Blending · CPC title