Heat exchanger device and heater

Patent metadata

Field	Value
Publication number	US-9743464-B2
Application number	US-201414306466-A
Country	US
Kind code	B2
Filing date	Jun 17, 2014
Priority date	Jun 19, 2013
Publication date	Aug 22, 2017
Grant date	Aug 22, 2017

Abstract

A heat exchanger device for a heater a motor vehicle, having a housing with at least one fluid channel disposed therein, with a fluid inlet and a fluid outlet, an element generating an alternating magnetic field, and at least one, preferably metallic, flat heating element around which a fluid can flow on one or both sides, whereby at least one further flat heating element is provided, which is configured to divide the at least one fluid channel into subchannels. A heater with a heat exchanger device is also provided.

First claim

What is claimed is:

1. A heat exchanger device for a heater, the device comprising:
a housing with at least one fluid channel disposed therein;
a fluid inlet;
a fluid outlet;
an element generating an alternating magnetic field;
a metallic first flat heating element around which a fluid is adapted to flow on one or both sides, the first flat heating element provided at an interior of the element generating an alternating magnetic field;
a second flat heating element that surrounds an exterior of the element generating an alternating magnetic field; and
a third flat heating element, which is configured to divide the at least one fluid channel into subchannels, the third flat heating element surrounding an exterior of the second flat heating element and the third flat heating element being surrounded by the housing,
wherein the third flat heating element has cross-mixing elements that include openings via which the fluid flows through the third flat heating element, and
wherein the first flat heating element is a tube and wherein one end of the fluid inlet is inserted into one end of the tube, such that the fluid flows from the fluid inlet into the first flat heating element.

2. The heat exchanger device according to claim 1 , wherein a spacing is provided between the second flat heating element and the third flat heating element and/or a spacing is provided between the third flat heating element and an inner wall of the housing.

3. The heat exchanger device according to claim 1 , wherein the third flat heating element divides the at least one fluid channel into subchannels such that a lowest possible pressure drop and a maximum possible heat removal to the coolant in the fluid channel are realized.

4. The heat exchanger device according to claim 3 , wherein the third flat heating element has a geometric structure, which is configured to realize a turbulating and swirling of the fluid flowing through the subchannels.

5. The heat exchanger device according to claim 1 , wherein the third flat heating element has impressions and/or ribbing.

6. The heat exchanger device according to claim 1 , wherein the first, second and third flat heating elements are made of a material that has a higher electrical resistivity than the material of the element generating the alternating magnetic field.

7. The heat exchanger device according to claim 1 , wherein the third flat heating element is made of a ferritic material.

8. The heat exchanger device according to claim 1 , wherein the housing is cylindrical and wherein the third flat heating element is configured such that the third flat heating element is installed in the cylindrical housing.

9. The heat exchanger device according to claim 1 , wherein the second flat heating element and the third flat heating element are connected to one another form-fittingly and/or by material bonding.

10. A heater comprising:
a heat exchanger device having a housing with at least one fluid channel disposed therein, a fluid inlet, and a fluid outlet and an element generating an alternating magnetic field;
a metallic first flat heating element around which a fluid flows on one or both sides, the first flat heating element provided at an interior of the element generating an alternating magnetic field;
a second flat heating element that surrounds an exterior of the element generating an alternating magnetic field;
a third flat heating element configured to divide the at least one fluid channel into subchannels, the third flat heating element surrounding an exterior of the second flat heating element and the third flat heating element being surrounded by the housing; and
a control unit for controlling the element generating an alternating magnetic field and the flat heating elements,
wherein the third flat heating element has cross-mixing elements that include openings via which the fluid flows through the third flat heating element, and
wherein the first flat heating element is a tube and wherein one end of the fluid inlet is inserted into one end of the tube, such that the fluid flows from the fluid inlet into the first flat heating element.

11. The heat exchanger device according to claim 1 , wherein the heater is a heater for a motor vehicle.

12. The heat exchanger device according to claim 1 , wherein the openings of the cross-mixing elements extend entirely through a wall forming the third heating element.

13. The heat exchanger device according to claim 1 , wherein the cross-mixing elements include a plurality of bulges provided around a circumference of the third flat heating element, the bulges being portions of the third flat heating element that either protrude from an outer side of the third flat heating element or protrude from an inner side of the third flat heat element in an alternating manner around the circumference of the third flat heating element, and wherein a slit is provided on each side of each of the bulges, the slits forming the openings.

14. The heat exchanger device according to claim 1 , wherein an exterior surface of the second flat heating element is provided with projections that maintain a spacing between the second flat heating element and the third flat heating element.

15. The heat exchanger device according to claim 1 , wherein one end of the second flat heating element is provided with openings around a circumference thereof.

16. The heat exchanger device according to claim 15 , wherein the one end of the second flat heating element is provided with ventilation holes adjacent to the openings.

17. The heat exchanger device according to claim 1 , wherein the element generating an alternating magnetic field is a coil, the coil being provided within a coil housing.

18. The heat exchanger device according to claim 1 , wherein the first flat heating element is spaced apart from the interior of the element generating an alternating magnetic field, such that a fluid channel is formed between an outer wall of the first flat heating element and the element generating an alternating magnetic field.

Assignees

• Mahle Int Gmbh

Inventors

• Seewald Wolfgang
• Krumbach Karl-Gerd
• Kohl Michael

Classifications

• H05B6/108 Primary

  for heating a fluid · CPC title

• F24H1/101

  using electric energy supply · CPC title

• H05B2206/024

  the resistive heat generated in the induction coil is conducted to the load · CPC title

• F28F1/422

  with outside means integral with the tubular element and inside means integral with the tubular element (F28F1/424 takes precedence) · CPC title

• F24H9/0015

  in water channels · CPC title