Foldable array of three-dimensional panels including functional electrical components

Patent metadata

Field	Value
Publication number	US-9742348-B2
Application number	US-201414484006-A
Country	US
Kind code	B2
Filing date	Sep 11, 2014
Priority date	Sep 16, 2013
Publication date	Aug 22, 2017
Grant date	Aug 22, 2017

Abstract

Embodiments disclosed herein relate to a foldable array of three-dimensional panels, which may include one or more functional electrical components. For instance, the three-dimensional multi-panel array may be reconfigured from a substantially planar configuration into a three-dimensional configuration.

First claim

What is claimed is:

1. A multi-panel array reconfigurable between a substantially planar configuration and a three-dimensional configuration, the multi-panel array comprising:
a plurality of panels arranged in a plurality of rows and in a plurality of panel columns, the plurality of panels defining one or more spacer columns therebetween, each panel of the plurality of panels having a corresponding panel thickness;
one or more functional electrical components attached to and/or incorporated into one or more of the plurality of panels, each functional electrical component of the one or more functional electrical components having a corresponding thickness, and the thickness of each functional electrical component together with the thickness of each corresponding panel thickness defining corresponding stack thicknesses;
a plurality of spacers arranged in the one or more spacer columns and in the plurality of rows, each of the plurality of spacers positioned between two panels of the plurality of panels in adjacent panel columns of the plurality of panel columns, each of the plurality of spacers including a base side having a non-perpendicular orientation relative to one or more sides of each of the plurality of panels adjacent thereto;
a plurality of first hinges flexibly connecting adjacent panels of the plurality of panels in each of the plurality of panel columns;
a plurality of second hinges flexibly connecting each of the plurality of spacers to one or more of the plurality of panels adjacent thereto and located in the same row therewith; and
wherein a length of the base side of each spacer of the plurality of spacers is substantially equal to a sum of stack thicknesses of two opposing panels of the plurality of panels, which are adjacent to spacer, plus a sum of stack thickness of a number of panels of the plurality of panels, which lie in the same columns as the two opposing panels of the plurality of panels and in a number of rows of the plurality of rows, which start with the spacer row of the plurality of rows, which includes the spacer, and counted along the spacer column of the one or more spacer columns, which includes the spacer, and in the direction of other spacers of the plurality of spacers that are smaller than the spacer.

2. The multi-panel array of claim 1 , further comprising one or more third hinges flexibly connecting adjacent spacers of the plurality of spacers.

3. The multi-panel array of claim 1 wherein one or more of the plurality of panels in a first row of the plurality of rows and one or more of the plurality of panels in a second row of the plurality of rows are foldable together about at least some of the plurality of first hinges in a manner that major faces of the one or more of the plurality of panels in the first and second rows are substantially parallel to one another.

4. The multi-panel array of claim 3 wherein one or more of the plurality of panels in a first panel column of the plurality of panel columns and one or more of the plurality of panels in a second panel column of the plurality of panel columns are foldable together about at least some of the plurality of first hinges in a manner that major faces of the one or more of the plurality of panels in the first and second panel columns are substantially parallel to one another.

5. The multi-panel array of claim 1 wherein one or more of the plurality of panels in a first panel column of the plurality of panel columns and one or more of the plurality of panels in a second panel column of the plurality of panel columns are foldable together after folding together the one or more of the plurality of panels in the first row of the plurality of rows and the one or more of the plurality of panels in the second row of the plurality of rows.

6. The multi-panel array of claim 5 wherein the major faces of the one or more panels in the first and second rows and in the first and second panel columns are in contact with one another after folding.

7. The multi-panel array of claim 1 wherein at least some of the plurality of spacers are generally triangular-shaped spacers.

8. The multi-panel array of claim 1 wherein at least some of the plurality of spacers are integrated with at least some of the plurality of second hinges.

9. The multi-panel array of claim 1 wherein at least some of the plurality of spacers are attached to at least some of the plurality of second hinges.

10. The multi-panel array of claim 1 wherein at least some of the plurality of first hinges or the plurality of second hinges include a flexible fabric.

11. The multi-panel array of claim 1 wherein the one or more functional electrical components include photovoltaic elements.

Assignees

• Univ Brigham Young

Inventors

• Francis Kevin Campbell
• Newton Cory Nelson
• Wilson Mary E
• Zirbel Shannon Alisa
• Megleby Spencer P
• Howell Larry L

Classifications

• Y02E10/50

  Photovoltaic [PV] energy · CPC title

• H01L31/0201

  Electricity · mapped topic

• H02S30/20 Primary

  Collapsible or foldable PV modules · CPC title

• H10F77/937

  Busbar structures for modules · CPC title