Slip ring transducer

Patent metadata

Field	Value
Publication number	US-9742135-B2
Application number	US-201314441437-A
Country	US
Kind code	B2
Filing date	Nov 6, 2013
Priority date	Nov 7, 2012
Publication date	Aug 22, 2017
Grant date	Aug 22, 2017

Abstract

The invention relates to a slip ring assembly of a slip ring transducer for transducing electrical signals between a stationary part and a part which rotates around an axis of rotation, comprising: at least one slip ring for transducing one of the electrical signals between the slip ring and at least one slip element trailing thereon, in particular a brush, and a slip ring shaft for securing the at least one slip ring thereon, the slip ring shaft having guiding channels distributed along its circumference in order to receive electrical lines for electrically connecting the at least one slip ring.

First claim

The invention claimed is:

1. A slip ring assembly of a slip ring transducer for transmitting electrical signals between a static part and a rotating part, the slip ring assembly comprising:
at least one slip ring coupled to the rotating part for transmitting one of the electrical signals between the at least one slip ring and at least one rubbing element coupled to the static part;
a slip ring shaft fixed to the at least one slip ring, wherein the slip ring shaft comprises guide channels around its circumference configured to receive electrical cables and electrically couple the cables to the at least one slip ring; and
at least one insulating body around the slip ring shaft,
wherein the slip ring shaft has a profile and the insulating body has a counter profile so that the insulating body, along with the counter profile, is configured to be moved in an axial direction along a profile of the slip ring shaft, wherein the profile and the counter profile mesh in such a way to provide a torque-proof connection.

2. The slip ring assembly according to claim 1 , wherein the at least one rubbing element is a brush.

3. The slip ring assembly according to claim 1 , wherein the slip ring shaft has an inner circumference and radial supports that extend outwardly from the inner circumference, the radial supports including the guide channels.

4. The slip ring assembly according to claim 1 , wherein the at least one slip ring is made from a bronze slide bearing semi-finished product.

5. The slip ring assembly according to claim 1 , further comprising a threaded weld stud configured to attach an electrical connector cable from at least one slip ring, a soldered connector on the slip ring.

6. The slip ring assembly according to claim 1 , comprising a plurality of slip ring sections in an axial direction, and that each slip ring section forms a galvanically connected unit, and that the slip ring sections of different axial dimensions have different slip rings of a same size, so that each axial dimension of each slip ring section is achieved by the number of slip rings used.

7. The slip ring assembly according to claim 1 , wherein the slip ring shaft has a through-hole having a longitudinal axis that is co-axial with a rotational axis of the slip ring assembly.

8. The slip ring assembly according to claim 7 , wherein the at least one insulating body is configured to electrically insulate at least one of:
two adjacent slip ring assemblies from one another;
a slip ring from the slip ring shaft; and
at least one of the electrical cables in the guide channels.

9. The slip ring assembly according to claim 1 , wherein the at least one insulating body is a plurality of insulating bodies and the at least one slip ring is a plurality of slip rings.

10. The slip ring assembly according to claim 9 , wherein the plurality of insulating bodies, each having identical cross-sections and differing lengths or differing axial dimensions as each other, wherein the plurality of insulating bodies are configured to mesh together on the slip ring shaft.

11. The slip ring assembly according to claim 9 , wherein the plurality of insulating bodies have stepped edges to fit with corresponding stepped edges of an adjacent insulating body of an adjacent slip ring assembly.

12. The slip ring assembly according to claim 9 , wherein at least one of the plurality of insulating bodies is used as a marginal insulating body to electrically insulate the at least one slip ring in a radial direction and in an axial direction, and at least one of the insulating bodies is used as a spacer insulating body to electrically insulate at least one slip ring in a radial direction only, such that the spacer insulating body is specifically configured in an axial direction between two marginal insulating bodies.

13. The slip ring assembly according to claim 9 , wherein some of the plurality of insulating bodies on the slip ring shaft are juxtaposed, and in combination form at least one axial cable duct configured to receive one of the at least one electrical cables, wherein the at least one cable duct is insulated by the insulating bodies from other slip rings and from the slip ring shaft.

14. The slip ring assembly according to claim 9 , wherein at least one of the plurality of insulating bodies includes an external cylinder section and at least one ridge is located on the external cylinder section and is configured to assist in coupling the cylinder section to the slip rings.

15. The slip ring assembly according to claim 9 , wherein the plurality of slip rings and the plurality of insulating bodies are replaceable, wherein the plurality of slip rings and the plurality of insulating bodies are configured to slide onto the slip ring shaft.

16. A slip ring transducer to transmit electrical signals between a static part and a rotating part that rotates around a rotation axis, the slip ring transducer comprising:
a slip ring assembly including:
at least one slip ring coupled to the rotating part for transmitting one of the electrical signals between the slip ring and at least one rubbing element coupled to the static part;
a slip ring shaft fixed to the at least one slip ring, wherein the slip ring shaft comprises guide channels around its circumference configured to receive electrical cables and electrically couple the cables to the at least one slip ring; and
an insulating body around the slip ring shaft,
wherein the slip ring shaft has a profile and the insulating body has a counter profile so that the insulating body, along with the counter profile, is configured to be moved in an axial direction along the profile of the slip ring shaft, and the profile and the counter profile mesh in such a way to provide a torque-proof connection.

17. The slip ring transducer according to claim 16 , further comprising a signal unit section and a power unit section, the signal unit section and the power unit section each have a fixed mounted section that is rotatable, and both of fixed mounted sections are removably connected by a respective coupling element such that a rotating movement in one of the rotatable mounted sections can be transmitted to the other rotatable mounted section via the coupling element.

18. The slip ring transducer according to claim 17 wherein the coupling element on the power unit is designed as a tappet bushing to hold a corresponding, partially available drive pin on the signal unit.

19. The slip ring transducer according to claim 17 , wherein the power unit has a housing configured to be closed by quick release fasteners and at least one of the rotatable mounted sections is mounted using at least one pre-stressed bearing.

20. A wind turbine comprising:
a nacelle;
an aerodynamic rotor mounted to the nacelle such that the aerodynamic rotor is configured to rotate relative to the nacelle; and
a slip ring transducer configured to provide electrical coupling between the nacelle and the aerodynamic rotor, the slip ring transducer including:
a slip ring assembly including:
a plurality of slip rings coupled to the aerodynamic rotor, each configured to transmit electrical signals between the respective slip ring and at least one brush coupled to the nacelle; and
slip ring shafts located in the slip rings, respectively, wherein the slip ring shafts have an inner circumference and supports that extend radially from the inner circumference thereby forming guide channels configured to hold electrical cables for electrically coupling to respective slip ring; and
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Assignees

• Wobben Properties Gmbh

Inventors

• Gerdes Frank
• Janssen Aike
• Haller Matthias

Classifications

• Y10T29/49011

  Commutator or slip ring assembly · CPC title

• H01R39/00

  Rotary current collectors, distributors or interrupters · CPC title

• F03D9/25

  the apparatus being an electrical generator (F03D9/22 takes precedence) · CPC title

• F03D80/82

  of electrical components · CPC title

• H01R43/10

  Manufacture of slip-rings · CPC title